Advanced SearchSearch Tips
A Study on the effect of welding wire diameter on the welding quality detection
facebook(new window)  Pirnt(new window) E-mail(new window) Excel Download
 Title & Authors
A Study on the effect of welding wire diameter on the welding quality detection
Ryu, Jeong Tak;
  PDF(new window)
Using the welding current and voltage signal processing, we have studied the influence that the diameter of the welding wire to the welding quality detection. For the experiments, We have analyzed the signal with respect to large and small artificially a gap between base materials than the welding wire. In this experiment, the 1.2 mm diameter of the welding wire was used, and distance between the welding base materials was respectively 1.0 mm and 2.0 mm. In the welding with a large defect than the diameter of the welding wire it was able to detect a change in the welding current and welding voltage. But it could not detect a change in the welding current and welding voltage in the welding has a small defect than the welding wire diameter.
base material gap;Welding wire diameter;Welding current and voltage;Signal processing;Welding defects;
 Cited by
E. J. Soderstrom, P. F. Mendez, "Metal transfer during GMAW with thin electrodes and Ar-$CO_2$ Shielding Gas Mixtures", Weld. Research Vol. 87, pp. 124s-133s, 2008.

A. R. D. Tipi, S. K. H. Sani, N. P.ariz, "Frequency control of the drop detachment in the automatic GMAW process", Journal of Materials Processing Technology Vol. 216, pp. 248-259, 2015. crossref(new window)

Z.Z. Wang, "Monitoring of GMAW Weld Pool From the Reflected Laser Lines for Real-Time Control" IEEE Transactions on Industrial Informatics, Vol. 10, Issue 4, pp.2073-2083, 2014. crossref(new window)

M. Boselli, V. Colombo, E. Ghedini, P. Sanibondi, "Time-Dependent Modeling of Droplet Detachment in GMAW Including Metal Vapor Diffusion" IEEE Transactions on Plasma Science, Vol. 39, Issue 11, pp. 2896 - 2897, 2011. crossref(new window)

C. S. Wu, and C. B. Jia, "Statistical characteristic for detecting weld penetration defects in gas-metal arc welding", Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 220, No. 5, pp. 793-796, 2006.

Amber Shrivastava a, Manuela Krones b, Frank E. Pfefferkorn "Comparison of energy consumption and environmental impact of friction stir welding and gas metal arc welding for aluminum ", CIRP Journal of Manufacturing Science and Technology Vol. 9, pp. 159-168 , 2015. crossref(new window)

Nabeel Arif, Hyun Chung, "Alternating current-gas metal arc welding for application to thick plates", Journal of Materials Processing Technology, Vol. 222, pp. 75-83.

P. Jiluan, "Arc welding Control", Elsvier, 2003.

M. Mousavi Anzehaee, M. Haeri, "Welding current and arc voltage control in a GMAW process using ARMarkov based MPC", Control Engineering Practice Vol. 19, Issue 12, pp. 1408-1422, 2011. crossref(new window)

Manas Kr. Bera, P. S. Lal Priya, B. Bandyopadhyay and A. K. Paul, "Discrete-time Sliding Mode Control of GMAW Systems using Infrequent Output Measurements", 2013 European Control Conference (ECC) July 17-19, 2013, Zurich, Switzerland. pp. 3736-3741.

W. H. Hong and J. T. Ryu, "A study on the welding current and voltage signal processing method for the quality evaluation of robotic GMAW" Journal of the Korea Industrial Information Systems Research (in Korean), Vol. 19, No. 6, pp. 25-31.

W. H. Hong, Y.S.Sim, J.T.Ryu, B.H.Moon, S.H.Park, "The Welding Voltage and Current Error Detection Using a Moving Average Filter", 2014 The International Industrial Information Systems Conference, January 21-24, 2014, Chiang Mai, Thailand, pp. 63-65.

E. Karadeniz, U. Ozsarac, C. Yildiz, "The effect of process parameters on penetration in gas metal arc welding processes", Materials and Design Vol. 28, pp. 649-656, 2007. crossref(new window)

C. S. Wu, J. Q. Gao, X. F. Liu, and Y. H. Zhao, "Vision-based measurement of weld pool geometry in constant-current gas tungsten arc welding", Proceedings of the institution of mechanical engineers, Part B: Journal of Engineering Manufacture, Vol. 217(6), pp. 879-882, 2003. crossref(new window)