An Analysis of Formability of Micro Pattern Forming on the Thin Sheet Metal

마이크로 박판 미세 패턴 성형공정의 성형성에 대한 해석적 연구

  • Cha, Sung-Hoon (Graduate School of NID Fusion Technology, Seoul National University of Technology) ;
  • Shin, Myung-Soo (Graduate School of NID Fusion Technology, Seoul National University of Technology) ;
  • Kim, Jong-Ho (Department of Product Design and Manufacturing Engineering Seoul National University of Technology) ;
  • Lee, Hye-Jin (Department of Manufacturing Convergence Technology, Korea Institute of Industrial Technology) ;
  • Kim, Jong-Bong (Department of Automotive Engineering, Seoul National University of Technology)
  • 차성훈 (서울산업대학교 NID 융합대학원) ;
  • 신명수 (서울산업대학교 NID 융합대학원) ;
  • 김종호 (서울산업대학교 금형설계학과) ;
  • 이혜진 (한국생산기술연구원 디지털성형팀) ;
  • 김종봉 (서울산업대학교 자동차공학과)
  • Published : 2009.12.31

Abstract

Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. The solar cell plate may have millions of patterns, and the analysis of forming considering all the patterns is impossible due to the computational costs. In this study, analyses are carried out for various numbers of patterns and the results are compared. It is shown that the analyses results with four row patterns and twelve row patterns are same. So, it is considered that the analysis can be carried out for only four rows of pattern for the design of incremental roll-to-roll forming process. Also formability is analysed for various number of mesh, protrusion shapes and forming temperature.

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