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A Study on Structural Safety and Advanced Efficiency for a Drywell Type Reducer

누유방지형 감속기의 구조적 안전성 및 토크효율 향상에 관한 연구

  • Received : 2011.04.12
  • Accepted : 2011.08.19
  • Published : 2011.11.01

Abstract

The reducer of the mixer is one of the main parts of the processor used for water and wastewater treatment. In this study, an advanced reducer with a drywell structure was developed in order to prevent oil leakage during operation in the field. During the development of the advanced reducer prototype, a mockup, a metal mold, and a cast were made using CAD and a CNC machine. The structural safety of the reducer prototype's lower housing (drywell structure) was checked using the ALGOR commercial FEM analysis code, which yielded a von Mises stress of about 123 N/mm2, which is below the yield stress of 250 N/$mm^2$, and a natural frequency of about 650-700 Hz. In addition, the torque transmission efficiency for the advanced prototype was 95.87%, which is about 8% more than that found in a previous study, 88.45%, and the sound level was below 75 dB. Furthermore, no oil leakage or abnormal sound or vibration occurred. Therefore, an optimally designed advanced reducer prototype has been successfully developed.

Keywords

Torque Efficiency;Geared Motor;Drywell Type;Mixer;Reducer

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