• Title, Summary, Keyword: 방진고무

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Shape Optimal Design of Anti-Vibration Rubber Assembly to Reduce the Vibration of a Tractor Cabin (트랙터 캐빈의 진동저감을 위한 방진고무의 형상최적설계)

  • Choi, Hyo-Joon;Lee, Sang-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.657-663
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    • 2018
  • In this study, shape optimization was performed to improve the vibration isolation capability of an anti-vibration rubber assembly, which is used in the field option cabin of agricultural tractors. A uniaxial tension test and biaxial tension test were performed to characterize the hyper-elastic material properties of rubber, and the data were used to calibrate the material model used in the finite element analyses. A field test was performed to quantify the input excitation from the tractor and the output response at the cabin frame. To account for the nonlinear behavior of rubber, static analyses were performed and the load-displacement curve of rubber was derived. The stiffness of the rubber was calculated from this curve and input to the harmonic analyses of the cabin. The results were verified using the test data. Taguchi's parameter design method was used to find the optimal shape of the anti-vibration rubber assembly, which indicated a shape with reduced stiffness. The vibration of the cabin frame was reduced by the optimization by as much as 35% compared to the initial design.

Design and Performance Test of Rubber Engine Mount for Isolation Large Structures (방진고무를 이용한 대용량 엔진마운트의 제작 및 성능시험)

  • 유춘화;김충식;박상규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • pp.93-97
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    • 1993
  • 방진고무는 진동을 방지하여 다른 구조물의 진동전달 차단은 물론, 장비의 수명연장 및 효율을 증가시키기 위한 목적으로 사용되는데 이러한 방진고무 의 동적특성을 일반화하는 것은 어렵기 때문에 방진고무 시편의 동특성 해 석시험 결과치를 기준으로 원하는 성능에 부합하도록 방진고무의 재질을 선 정하고 사양에 의한 엔진마운트를 설계 제작하여야 한다. 이번에 제작한 UEM 엔진마운트는 해상용, 육상용 설비에 적용 가능하며, 특히 해상용에 적 용하고 외부 환경에 의한 부식으로부터 방진고무 및 기자재를 보호하기 위 하여 하우징을 특수재질로 제작하였고, 수직.수평력을 고려하여 큰 하중에 견딜 수 있도록 원추형 형상설계와 강성을 보강하였다. 특히, 원추형 형상으 로 제작하여 하중을 일정하게 분산시키고, 사용 가능한 선형영역을 확대 시 켰으며, Buffer(Steel Bar)를 이용하여 높은 파고 등에 의한 외부 충격량에 따른 큰 변위의 발생으로부터 설비를 보호할 수 있다. 본 논문에서는 물리적 특성이 같은 방진고무를 사용하고, 적층 수만 다르도록 두가지 모델 UEM-155와 UEM-255를 설계 제작하여 수직.수평방향의 정적시험, 동적시 험, 현장 장착시험 등을 수행함으로써 기업에서 요구한 사양에 적합한가를 고찰하였다.

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The Design of Shock Mounts Using Rubber Materials for Vibration-Isolation (방진고무를 이용한 충격 마운트 설계)

  • 유춘화;권형오;이상엽;이규섭
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • pp.127-132
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    • 1991
  • 충격에 민감한 용기나 기계들은 운반이나 보관중에 받을 수 있는 진동충격 을 완화시키기 위해 충격 마운트를 이용하게 되며, 충격마운트는 용기나 기 계들이 허용하는 최대가속도와 이들이 취급되는 환경에 의해 적절히 선정되 어야 한다. 그러므로 내충격 설계는 최대 허용 가속도나 취급환경에 대한 사 양과 이 사양에 의한 충격 마운트의 선정, 그리고 선정된 내충격 시스템의 충격시험에 의한 오일 탬퍼의 결합용이 사용되기도 하지만 구조가 복잡하고 가격이 비싸서 대용량이 경우에만 국한되어 사용되고 있으며, 가장 경제적인 것은 방진고무를 사용한 것이다. 내충격 시스템은 일반적으로 큰 변형량을 요구하고 있으며, 방진고무의 경우 큰 변형에서는 hardening 스프링의 비선 형성을 가지고, 형상계수와 고무배합율에 따라 정적 스프링상수와 동적 스프 링상수가 큰 차이를 보이는 등, 설계상의 여러 제한이 있다. 그러나 방진고 무는 형상변화가 자유로우며 제작이 용이하기 때문에 이러한 장점을 이용하 면 저렴하고 다양한 용도의 충격마운트 제작에 효과적으로 사용될 수 있다. 본 논문에서는 원통형 콘테이너의 내충격 설계를 위해 충격사양에 의한 충 격마운트의 설계, 설계된 내충격 시스템의 충격시험에 의한 검증을 순차적으 로 실시하여, 방진고무를 이용한 충격마운트 설계기술을 제시함으로써, 이후 방진고무제품의 설계를 위한 자료 및 과정의 제정에 도움을 주고자 한다.

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Study on the Design of Butyl Rubber Compound and Noise Reduction System for Sound Insulation (소음 차단 성능 향상을 위한 부틸 탄성체 배합 및 진동제어 시스템 디자인 연구)

  • Kim, Won-Taek;Chung, Kyung-Ho
    • Elastomers and Composites
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    • v.49 no.2
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    • pp.95-102
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    • 2014
  • The noise between floors of apartment has been hot issue nowadays. In order to improve the noise insulation performance, we proposed the antivibration rubber system which can be applied to the floor system for sound insulation. Among various types of elastomer, butyl rubber showed the good aging characteristic, low rebound resilience and high damping factor. Thus, the butyl rubber was selected as a basic rubber for antivibration rubber system. The effects of type and loading amounts of carbon black on antivibration properties of butyl rubber were studied. The increase of surface area and the content of carbon black resulted in high bound rubber fraction, high mechanical property, low rebound resilience, and high damping factor of butyl rubber. Based on the results of this study, the new antivibration rubber was prepared and applied to the floor system for sound insulation. The impact sounds of floor system proposed in this study were 40 dB and 43 dB in cases of light weight and heavy weight impact sound, respectively.

Prediction of Useful Life by Heat Aging of Motor Fan Isolating Rubber (모터팬 방진고무부품의 노화수명 예측)

  • Kim, W.S.;Woo, C.S.;Cho, S.J.;Kim, W.D.
    • Elastomers and Composites
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    • v.37 no.2
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    • pp.107-114
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    • 2002
  • This paper discusses the accelerated heat aging tests were carried out to predict the useful life of EPDM isolating rubber components of ventilation fan motor for clean room. 20% compression set results changes as the threshold are used for assessment of the useful life and the time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. The useful life at variable temperatures and activation energy are obtained from the Arrhenius relationship. An accelerated test program to assess useful life can be represented an appreciable investment in time was designed. We also considered the effect of antioxidant agents.

Experimental Study on the Evaluation of Behavior for Floating Track System Using a Resilient Rubber Mat (고무방진매트가 적용된 플로팅궤도시스템의 거동분석을 위한 실험적 연구)

  • Lee, Siyong;Jeong, Incheol;Choi, Jungyoul;Park, Yonggul
    • Journal of the Korean Society for Railway
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    • v.17 no.4
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    • pp.281-288
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    • 2014
  • The objective of this study was to estimate the vibration reduction capacities of a floating track system using a resilient rubber mat, and to compare the results with the track support stiffness and track impact factor of a conventional slab track system by performing field tests using actual vehicles running along a service line. The theoretically designed track support stiffness and track impact factor were compared with the measured track support stiffness and track impact factor for each tested track. The calculated and measured track support stiffness of the floating track system were found to be similar, and the floating track system satisfied the design specifications of the track impact factor. The overall vibration level and track support stiffness of the floating track system were thereupon found to be significantly lower than those of the conventional slab track system. The experimental results thus showed that the vibration reduction effect of the floating track system is greater than that of the conventional slab track.

Tearing Test for Automotive Vibroisolating Rubber and Formulation of Tearing Energy (자동차용 방진고무의 찢김시험 및 찢김에너지 정식화)

  • Moon, Hyung-Il;Kim, Heon Young;Kim, Min Gun;Kim, Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1669-1674
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    • 2012
  • A commonly analytical estimation of fatigue life on rubber components is using fatigue life equation based on various fatigue test results. However, such method has very restricted applicability in actual designing processes because performing fatigue tests requires a lot of time and money. In addition, non-standard rubber materials and their randomness make it hard to make databases. In this paper, the other fatigue life estimation method using tearing energy was suggested. We performed static and dynamic tearing test about automotive vibration rubber materials and a finite element formulation using a virtual crack to calculate the tearing energy of rubber components with complicated shapes. To using the suggested method, fatigue life of an automotive motor mount has been estimated and verified the reliability of this method by using comparison between the estimated values and the actual fatigue life.