• Title, Summary, Keyword: 절삭속도

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Parameter Selection for the Milling of Thin Wall (얇은 벽면의 밀링가공을 위한 절삭 파라미터의 선정)

  • Jung, Jong-Yun;Cui, Heng-Bo;Moon, Dug-Hee;Lee, Choon-Man
    • Journal of the Society of Korea Industrial and Systems Engineering
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    • v.30 no.2
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    • pp.1-7
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    • 2007
  • 재료의 중량과 강도는 기계부품 특히 항공기의 부품에 중요한 요소가 되므로 가볍고 강인한 열처리 강화 알루미늄이나 티타늄 등이 많이 사용된다. 그러나 알루미늄은 용융점이 낮기 때문에 기계 가공 시 발생되는 열에 의해 부품이 얇고 길수록 쉽게 변형된다. 본 연구는 end milling 가공에서 최적의 절삭 parameter를 선정하여 열 변형을 최소화한다. 밀링 가공의 절삭속도, 이송속도, 절삭 깊이를 실험 인자로 정하여 다구찌 방법으로 실험을 계획하고 얇은 시편을 절삭하여 특성을 측정한다. 결과를 분산분석 (ANOVA) 과 signal to noise 비를 (SNR) 분석하여 최소 열 변형의 절삭 parameter를 찾는다. 실험의 data를 SQL database 프로그램화하여 다양한 절삭 환경에서 최소 열 변형과 최소 표면거칠기의 parameter를 찾을 수 있도록 하였다.

Sample of Presentation Title of Surface Engineering (절삭과정 중 Micro Blade의 표면특성과 절삭성능에 미치는 흑연과 MoS2의 첨가효과)

  • Kim, Song-Hui;Mun, Jong-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • pp.108-110
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    • 2008
  • 다이아몬드마이크로블레이드의 윤활제첨가에 따른 절삭 성능과 수명향상을 위해 절삭에 따른 블레이드의 마모량을 측정시험을 행하였고 블레이드의 절삭성능을 평가할 수 있는 지표인 일정속도로 절삭 중 블레이드의 전력소모량을 측정하였다.

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A Study on the Ultrasonic Vibration Cutting of Hypereutectic Aluminum-Silicon Alloy (과공정 알루미늄 실리콘 합금의 초음파 진동 절삭에 관한 연구)

  • Lee, Eun-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.170-177
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    • 1999
  • 과공정 알루미늄 실리콘 합금 (Hypereutectic Al-Si Alloy, A390)은 내마멸성 및 우수한 강성에 의해서 자동차 부품에 많이 사용되고 있다. 본 연구에서는 초음파 진동 절삭에 의한 과공정 알루미늄 실리콘 합금의 가공성과 실리콘 석출의 실험적 연구를 수행 하였다. 최적 공구와 가공조건의 선정 실험을 통하여 보다 효과적인 초음파 진동 절삭을 수행하였으며, 과공정 알루미늄 실리콘 합금의 가공 표면거칠기와 실리콘 석출은 절삭속도와 절삭깊이와 밀접한 연관성을 갖고 있다.

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Evaluation of Cutting Characteristics in Bulk Metallic Glasses (벌크비정질합금(BMG)의 절삭특성 평가)

  • Shin, Hyung-Seop;Choi, Ho-Yeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.591-598
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    • 2012
  • In this study, the cutting characteristics of bulk metallic glass (BMG) cut using a computer numerically controlled (CNC) lathe were investigated for different insert tool materials and cutting speeds. The surface roughness, chip morphology, cutting forces, and tool wear during turning of $Zr_{50}Cu_{40}Al_{10}$ BMG alloy were examined. Four kinds of tool materials were used to cut an 8-mm-diameter BMG. The examination of the surface roughnesses of the BMG specimens machined at each cutting speed showed that the surface roughness became better as the cutting speed increased, and the tool materials also influenced the surface roughness. The chip morphology investigations showed that the unoxidized BMG chips had serrated curled chips with adiabatic shear bands, while the oxidized chips exhibited local melting and tangling rather than the usual spiral-shaped chips. The cutting force induced during machining of the Zr-based BMG was the largest for the TiN-WC tool, followed by the polycrystalline diamond (PCD) tool. The cermet tool exerted the smallest cutting force.

A Study on the Vibration Parameters for High Speed Face Milling Machining (고속 정면밀링가공을 위한 진동 파라미터에 관한 연구)

  • Jang, Sung-Min;Lee, Seung-Il
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.9
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    • pp.4149-4155
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    • 2013
  • High speed machining for higher cutting speed and feedrate lead to a increase of surface quality and material removal rate. This paper presents a study of the influence of cutting conditions on the vibration characteristics obtained by machining with face milling cutter for high speed machining. In this paper, Taguchi experimental design method which is based on orthogonal array table was applied to study vibration characteristics with high speed face milling cutter. The experimental conditions used orthogonal array of $L_{27}(3^{13})$. In this work, design and analysis of experiments is conducted to study the effects of these parameters on the vibration by using the S/N ratio, analysis of variance. Four cutting parameters namely, feed rate, champer length, cutting speed, and depth of cut were optimized with consideration of vibration characteristics.

Characteristics of Delamination Factor and Surface Roughness by Drilling Condition for Glass Fiber Reinforced Plastic Composites (유리섬유복합재의 드릴가공조건에 대한 박리지수와 표면조도 특성)

  • Lee, Ok-Kyu;Ahn, Dae-Keon;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.26 no.6
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    • pp.380-385
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    • 2013
  • Characteristics of delamination factor and surface roughness by drilling condition for glass fiber reinforced plastic (GFRP) composites were investigated in this paper. An expression to quantify the delamination factor was induced by using image pixels of the entry and the experimental drilling was accomplished by fabricating several GFRP specimens in condition of minimizing the effect of vibration and heat. A method for measuring 6 points average surface roughness was applied to acquire the more reliable roughness values. The experimental results showed that the delamination factor was decreased as the feed rate was increased and it was also slightly decreased as the cutting speed was increased. Also, it was investigated that the surface roughness at inner surface of drilled holes was increased as the feed rate was increased, whereas the roughness values were not affected by the cutting speed variation.

Machine Tool Technology;The Present And The Future(3) (공작기계기술의 현재와 미래(3))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.5-12
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    • 1995
  • 전술한 바와 같이 공작기계 기술은 고정밀화, 고속화 고성능화의 추세로 발전해 나가고 있다. 고속 절삭이라고 하면 직감적으로 주축이 수만 rpm으로 회전하면서 어떤 재료를 가공할 수 있는 MC의 고속 주축을 생각하게 된다. 그러나, 이와 같은 고속절삭은 A1이나 Plastic등 재료를 가공 하는데 국한되고 있으며, 철계금속의 고속절삭이란 정의는 절삭속도를 수백m/min의 초고속 가공 뿐만 아니라 '가공시간의 단축'도 고속 가공의 정의에 포함시켜서 이해해야되며 가공물의 소재가 일반 강철, 열처리된 강철, Ceramics재료, 난삭재료 등의 고속절삭을 위해 개발된 Tooling기술에 대한 검토 필요성이 급속히 증가하고 있다.

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Machining Technology of Free From Surface using Controlled of Cutting Speed (절삭속도 일정제어를 통한 자유곡명의 가공기술)

  • 김경균;강명창;이득우;정융호;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • pp.806-809
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    • 2000
  • The factors which can improve tool life in machining are consisted of tool geometries, tool materials, coating methods. cutting environments, cutting conditions and so on. Cutting speed in cutting conditions is one of the important factors which can directly influence on the tool life. This paper deals the machinability which is concerned about the cutting direction and the tilt angle of fret form surface in hot die steel(STD I I). The NC datum were analysrd and the effective tool diameters were calculated according to the change of tilt angle the program which can continue the cutting speed with the change of spindle revolution is developed.

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Peak force control in the milling process (엔드밀 공정에서 최대 절삭력 제어)

  • 김홍겸;이건복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • pp.188-191
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    • 2001
  • Generally, main factors of tool damage are cutting speed, feed rate and depth of cut. The increase of those factors can cause tool breakage or worsen product quality such as machining accuracy deterioration. Those three factors are concerned with cutting force. Cutting force reaches at its maximum value when cutter blade cuts away the object directly, and it is the time when tool damages are at high probability. In this study, we detect the maximum cutting force affecting tool damage and control the maximum cutting force based on the measured peak force.

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Basic Study on In-Process Monitoring of B.U.E. using Force Sensor (Force Sensor를 이용한 구성인선의 In-Process 감시에 관한 기초 연구)

  • 원종식;오민석;정윤교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • pp.200-205
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    • 1996
  • Recently, in order to achieve high flexibility of manufacture, monitoring and control strategies cf a new type have been developed. Since the generation of built-up edge on the cutting tool damages the surface finish of the workpiece, the monitoring system of built-up edge is an important process monitoring. In this study, the analyzing methods of cutting force signal to detect the built-up edge during cutting process are described. The cutting force signals are analyzed using the mean, standard deviation and mean to standard deviation of this cutting signals. We can obtain the guide to detect the built-up edge during turning process.

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