Journal of the Korean Ceramic Society (한국세라믹학회지)

The Korean Ceramic Society (한국세라믹학회)
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Mechanical Properties of Partially Stabilized $\alpha$-Sialon Synthesized from Kimcheon Quartzite

김천규석으로부터 제조한 부분안정화 $\alpha$-Sialon의 기계적 물성

  • Published : 1988.02.01
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Abstract

In order to synthesize the partially stabilized $\alpha$-Sialon, A1N and Y2O3 were added to synthesized $\alpha$-Si3N4. The phase composition, mechanical properties, micro structure, etc, of the synthesized $\alpha$-Sialon were investigated. Partially stabilized $\alpha$-Sialon ceramics could be synthesized from the composition which was a little deviated from x=0.4, x=0.6 composition along the Si3N4.0.1Y2O3:0.9AlN tie line at 1750-180$0^{\circ}C$ for 2 hrs in N2 atmosphere. It is assumed that A1N is more closely related than Y2O3 to the formation of $\alpha$-Sialon, and that A1N is more easily dissolved into $\alpha$-structure than into $\beta$-structure. In Ya2O3-rich phase mechanical properties were observed to be poor because of formation of mellilite, grain growth, and thermal decomposition of $\alpha$-Sialon. The maximum values of M.O.R, KIC and hardness are 723 MPa, 4.5MN/㎥/2 and 19.3 GPa, respectively, and they were observed for the $\alpha$-Sialon ceramics sintered at 178$0^{\circ}C$.

김천규석으로부터 합성한 질화규소와 시약급의 AIN과 $Y_2O_3$를 출발원료로 하여 $Si_3N_4-0.1Y_2O_3-0.9AIN$의 tie line에서 X=0.6, 0.4(금속고용량)인 조성으로부터 AIN 의 양을 감소시킨 조성과 $Y_2O_3$를 증가시키는 조성으로 1750~1800도에서 소결시켜 부분 안정화 $\alpha$-Sialon을 제조하였다. $\alpha$-Sialon 생성에는 $Y_2O_3$ 첨가량보다 AIN 첨가량에 밀접하게 관련되며 AIN은 $\beta$단위격자 보다 $\alpha$ 단위격자로 우선적으로 고용되었으며 $Y_2O_3$가 과잉으로 첨가된 조성에서는 melillite 형성과 입자 조대화 및 $\alpha$-Sialon의 분배로 인하여 yttrium silicide 와 금속 Si를 형성하였으며 기계적 물성은 저하하였다. 본 실험에서 얻은 기계적 물성의 최고 값은 모두 1780도에서 얻어졌으며 그 값은 꺽임강도 723MPa, 파괴 인성 4.5MN/m^3/2, 경도 19.3GPa이었다.

Keywords

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