Analysis on the Surface Roughness in Workpiece Considering Cutting Conditions

절삭조건을 고려한 공작물의 표면조도 해석

To satisfy the requirement for the precision and productivity of machine tools, we need the technique to predict the surface roughness of workpiece under various cutting conditions. The surface roughness is mainly influenced by the ideal roughness i. e., the roughness by feeding quantity and geometry of the tool. In this paper, the surface roughness is divided into three zones and the mathematical models of the three zones are obtained, in consideration of the feeding conditions and tool geometry. Using the mathematical models, we developed a program to calculate the maximum feeding quantity satisfying the required surface roughness of the workpiece. The program is used to calculate the maximum feed for two kinds of the bites used under the real cutting condition.