필릿 용접 공정에서 온도 분포 예측을 위한 해석적 모델

Analytical Solution for Transient Temperature Distribution in Fillet Arc Welding

  • 정선국 (거제전문대학 기계과) ;
  • 조형석 (한국과학기술원 기계공학과)
  • 발행 : 1995.06.01

초록

This paper presents an analytical solution to predict the transient temperature distribution in fillet arc welding. The analytical solution is obtained by solving a transient three -dimensional heat conduction equation with convection boundary conditions on the surfaces of an infinite plate with finite thicknesses, and mapping an infinite plate onto the fillet weld geometry with energy equation. The electric arc heat input on fillet weld and on infinite plate is assumed to have a traveling bivariate Gaussian distribution. To check the validity of the solution, GTA and FCA welding experiments were performed under various welding conditions. The actual isotherms of the weldment cross - sections at various distances from the arc start point are compared with those of simulation result. As the result shows a satisfactory accuracy, this analytical solution can be used to predict the transient temperature distribution in the fiIIet weld of finite thickness under a moving bivariate Gaussian distributed heat source. The simplicity and short calculation time of the analytical solution provides rationales to use the analytical solution for modeling the welding control systems or for an optimization tool of welding process parameters.

키워드

참고문헌

  1. Welding Research Supplement Mathematical Theory of Heat Distribution during Welding and Cutting Daniel Rosenthal
  2. Trends of Welding Research in the US, ASM Modeling of Thermal Behaviors of Metals during Welding C.L.Tsai
  3. Int. J. Heat Mass Transfer v.19 Temperature Field of a Moving Point Source with Change of State N.D.Malmuth
  4. Welding Research Supplement An Extended Rosenthal Weld Model A.C.Nunes
  5. Welding Journal Temperature Fields Produced by Traveling Distributed Heat Sources T.W.Eager;N.S.Tsai
  6. IMechE v.204 Transient Temperature Distribution in Arc Welding of Finite Thickness Plates K.S.Boo;H.S.Cho
  7. Journal of KWS v.10 no.4 Application of Welding Technology in Shipbuilding Y.K.Sung;Y.S.Han
  8. IMechE v.201 no.B3 A Study on the Three Dimensional Analysis of the Transient Temperature Distribution in Gas Tungsten Arc Welding S.J.Na;S.Y.Lee
  9. Welding Journal Finite Element Analysis of 3-Dimensional Transient Heat Transfer in GMA Welding P.Tekriwal;J.Mazumder
  10. Conduction of Heat in Solids(2nd edition) H.S.Carslaw;J.C.Jaeger
  11. Welding in the world v.9 no.3/4 Welding Arc Heat Flow N.N.Rykalin;A.V.Nikolaev
  12. Weld. J. An Investigation of the Thermal Response of Stationary Gas Tungsten Arc Welds E.Friedman;S.S.Glickstein