Study on Highly Accuracy Quality Evaluation of Spot Weld by use of Image Processing Technique

  • 발행 : 1996.12.01

초록

This paper discusses the feasibility of Ultrasonic Nondestructive Evaluation (UNDE) technique for sport weld quality. Ultrasonic c-scan image assisted by image processing technique was used for Nondestructive Evaluation(NDE) of spot weld quality. Ultrasonic testing results obtained were confirmed and compared by Optical Microscope and SAM(Scanning Acoustic Mircroscope) observation of the spot-weld cross section, The results show that the nugget dinameter can be successfully measured with the accuracy of 0.5mm. It was ascertained that ultrasonic c-scan technique is very effective method for the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget. Additional support for the above conclusions is provided by the results for galvanized steel. The ultrasonic results for galvanized welds generally correspond to the results for uncoated steel. Finally, it was found that the above-mentioned technique can be sufficiently applied to NDE method for securing the Quality Assurance(QA) of spot welded products in production line.

키워드

참고문헌

  1. 溶接學會論文集 v.10 no.10 超音波によるスポツト溶接部の品質評價 里中 忍 他
  2. 非破壞檢査 v.34-9A 超音波によるスポツト溶接部の ナゲツト 寸法測定法 小倉;富田
  3. Ultrasnics Ultrasonic Lamb wave method for sizing of spot welds F.Bendec;M.Peretz;S.I.Rokhlin
  4. 溶接學會論文集 v.7 no.3 畵像表示によるスポツト溶接部の超音波測定 里中 忍 他
  5. Materials Evaluation v.43 no.7 On-Line Ultrasonic Lamb Wave Monitoring of Spot Welds S.I.Rokhlin;R.S.Mayhan;L.Adler
  6. Materials Evaluation v.47 no.7 In-Process Ultrasonic Evaluation of Spot Welds S.I.Rokhlin;S.Meng;L.Adler
  7. Welding Journal., Research Supplement v.64 no.7 Ultrasonic Evaluation of Spot Weld Quality S.I.Rokhlin;L.Adler
  8. 溶接學會講演槪要集 no.48 數値計算モデルを利用下手以降スホツト溶接用ナゲトモニタリングシステムにつぃて(製4報) 西口公之;松山欽一