에어-오일 냉각방식에 의한 고경도재료의 선삭

Turning of Hardened Materials Using the Air-oil Cooling System

  • 정보구 (삼익공업(주) 기술연구소) ;
  • 고태조 (영남대학교 기계공학부) ;
  • 김희술 (영남대학교 기계공학부)
  • Chung, Bo Gu ;
  • Ko, Tae Jo ;
  • Kim, Hee Sool
  • 발행 : 1997.08.01

초록

The hard turning process defined as a single point turning of materials harder than $H_{R}$C 58 differs from conventional turning because of hardness of the work materials and cutting toos needed in the process. In hard turning, tool life is very short, of the order of a few minutes, during which the cutting tool is subjected to the extremes of stress and temperature. In this regard, it is well known that CBN tool is proper for this process in spite of expensive cost. In this research, we studied the feasibility of the use of the low cost cutting tool such as a aTiN coated tool. To this end, a new cooling system was designed with an air-oil method for reducing tool temperature, which is based on the principle of air vortex flow. That is, the outlet temperature of the air becomes aver 20 .deg. C lower than atmosphere temperature by entering pressurized air of 5kgf/c $m^{2}$ into the inlet. This cooled air ejected to the top of the cutting tool lowered tool temperature, which reduced the wear of a TiN coated tool by the 30% of CBN tool life with respect to the same cutting length.h.

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