Wear Resistance Characteristics of Thermal Sprayed AlSiMg/SiC Composite Coatings on Aluminum Engine Cylinder Bores

Aluminum Engine Cylinder Bore 적용 AlSiMg/SiC 복합 용사피막의 내마모 특성

  • 양병모 (경북대학교 공과대학 금속공학과) ;
  • 변응선 (한국기계연구원 표면기술연구부) ;
  • 박경채 (경북대학교 공과대학 금속공학과)
  • Published : 1999.12.01

Abstract

The advantages of Thermal sprayed coatings as a replacement for cast iron liners are reduced weight, better heat transfer and reduced cost. One of the most important performance attributes of a cylinder bore coating is its wear resistance, since it must survive the abrasive sliding of both the piston rings and the piston skirt. In this study, composite powders were prepared by ball milling of Al-13Si-3Mg(wt%) alloy with SiC particles. The concentrations of SiC were 40 and 60wt%. The composite powders were sprayed using Metco-9MB plasma torch. Plasma sprayed coatings were heat-treated at 500℃ for 3 hours. The wear resistances of the plasma sprayed coatings were found to improve with heat treatment and superior to the commercially available G.C.I.(gray cast iron). AlSiMg-40SiC heat-treated coatings showed the best wear resistance in this study.

Keywords

References

  1. 日本機械學會誌 v.96 no.893 Advanced materials in mechanical industries 寺前哲夫
  2. 자동차공학회지 v.18 no.5 마그네슘 자동차 부품의 활용현황과 전망 금동화;김혜성;박상인
  3. 자동차재료 신동명
  4. 자동차공학회지 v.16 no.4 자동차용 경량금속재료의 개발동향 박우진;박익민;김낙준
  5. International Thermal Spray Conference Proceedings Method and Apparatus for the Application of Thermal Spray Coatings onto Aluminum Engine Cylinder Bores L. Bymes;M. Kramer
  6. 신기술 v.7 no.5 알루미늄 合金의 表面厚膜 경화기술 김경수
  7. International Thermal Spray Confernce Proceedings Thermal Sprayed Self-Lubricating Composites from Cored Wires R. C. McCume;M. J. Zaluzec;L. V. Reatherford;E. L. Cartwright
  8. International Thermal Spray Conferne Proceedings High-Deposition Rate Coating of Aluminum Cylinder Bores M. R. Kim;R. W. Smith
  9. J. Thermal Spray Tec. v.7 Aluminum-silicon Carbide Coatings by Plasma Spraying K. Ghosh;T. Troczynski;A. C. D. Chaklader
  10. 1996 International Thermal Spray Conference Proceedings Titanium Carbide in Wear Resistant Coatings P. VItiaz;A. Verstak;T. Azarova;T. Talako
  11. 대한금속학회지 v.35 no.6 Sicp/2024AI복합재료 제조시 계면방응에 미치는 제조온도의 영향 이재철;변지영;석현광;오창석;이인호
  12. 대한금속학회지 v.35 no.6 Sicp/AI복합재료에서 AI4C3 생성방지를 위한 평형 Si의 분석 이재철;변지영;석현광;오창석;이인호
  13. J. of Materials Science v.25 Stable and metastable Phse Equiligria in the Chemical Interaction between Aluminum and Slicon Carbide J. C. Viala;P. Fortier;J. Bouix
  14. J. of Materials Science Letters v.15 Observation of Three-Dimensional Interfacial Morphologies in SiCp/AI Composites and its Charcterization J. C. Lee;Jung-ill Lee;Ho-In Lee
  15. 신기술 v.4 no.6 自動車의 알루미늄 利用現況 최현규
  16. Scripta Materialia v.24 Sliding and Abasive Wear Behaviour of an (2014)-SiC Particle Reinfordced Composite A. T. Alpas;J. D. Embury
  17. Materials Science and Engineering A v.147 Transition wear behaviour of SiC-particulate-and SiC-whisker-reingorced 7091 AI metal matrix composites A. Wang;H. J. Rack
  18. Scripta Materialia v.26 Wear rate transitions in cast aluminum-silicon alloys reinforced with SiC Particles A. T. Alpas;J. Zhang
  19. Acta mater v.44 no.2 The sliding Wear Behaviour of AI-SiC particulate Composites-Ⅱ(The Characterization of Subsurface Deformation amd Correlation with Wear Behaviour) B. Venkatarman;G. Sundararajan