Automatic Mold Design Methodology to Optimize Warpage and Weld Line in Injection Molded Parts

사출 성형품의 휨과 웰드라인을 최적화하기 위한 자동 금형설계 방법

  • ;
  • Byung H. Kim (Dept. of Mechanical Engineering, University of Massachusetts)
  • 박종천 (금오공과대학교 기계공학부) ;
  • Published : 2000.10.01

Abstract

Designers are frequently faced with multiple quality issues in injection molded parts. These issues are usually In conflict with each other, and thus tradeoff needs to be made to reach a final compromised solutions. The objective of this study is to develop an automated injection molding design methodology, whereby part defects such as warpage and weld line are optimized. The features of the proposed methodology are as follows: first, Utility Function approach is applied to transform the original multiple objective problem into single objective problem. Second is an implementation of a direct search-based Injection molding optimization procedure with automated consideration of process variation. The Space Reduction Method based on Taguchi's DOE(Design Of Experiment) is used as a general optimization tool in this study. The computational experimental verification of the methodology was partially carried out for a can model of Cavallero Plastics Incorporation, U. S. A. Applied to production, this study will be of immense value to companies in reducing the product development time and enhancing the product quality.

Keywords

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