Optimum Positioning of Rests Considering Compliance of Grinding Machine, Workpiece and Rests in Cylindrical Traverse Grinding

가로원통연삭시 연삭기와 공작물 및 방진구의 컴플라이언스를 고려한 방진구의 최적위치 선정

  • 서장렬 (광주과학기술원 기전공학과 대학원) ;
  • 이선규 (광주과학기술원 기전공학과)
  • Published : 2000.04.01

Abstract

In the process of grinding a long slender type workpiece, such as ballscrew, by the external cylindrical grinding machine, the cylindricity of the workpiece depends on the distance of rests, the stiffness of supports, the diameter and material of workpiece. Conventionally the process needs to be supported by one or more rests to prevent static deflection and vibration. In this paper, the optimal position of the rests was investigated in order to minimize the cylindricity due to the static deflection, by taking compliance of the workpiece and structure into account. In order to obtain the optimal position of rests, a new modeling that is considering the spring effect of all support elements was established. Since it is so complicated to obtain the optimal position analytically for various conditions due to discontinuity, a genetic algorithm u as utilized.

Keywords

References

  1. Gao, Y., and Poster, K., 'Computer Simulationof the Deformation of Slender, Multidiameter Rollers during Grinding,' Int. J. Mach. Tools Manufact., Vol. 31, No. 1, pp. 83-93, 1991 https://doi.org/10.1016/0890-6955(91)90053-6
  2. Bajpai, S. 'Optimization of Workpiece Size for Turning Accurate Cylindrical Parts,' Int. J. Mach. Tools Des. Res. Vol. 12, pp. 221-228, 1972 https://doi.org/10.1016/0020-7357(72)90022-4
  3. Kounosu, K., 'Characteristics of Pneumatic Workrest,' J. of JSPE, Vol. 56, pp. 1717-1722, 1990
  4. Shiozaki, S., Nakano, Y., and Fukuda, R., 'The Effect of the Elastic Deformation of Grinding Machine on the Profile Errors of Workpiece,' Trans. of JSME, Vol. 30, No. 211, pp. 368-379, 1964
  5. Fukuda, R., and Lee, H. S., 'Estimation of the Workpiece Shape Affected by the Table Motion in Cylindrical Grinding Machine,' J. of JSPE, Vol. 54, No. 9, pp. 1697-1702, 1988
  6. Horiuchi O., and Nishimoto T., 'A Force-Compensating Active Rest with Pneumatic Bellows for Precision Cylindrical Grinding,' J. of JSPE, Vol. 54, No. 7, pp. 1304-1309, 1988
  7. Mori, K., Inoue, H., Suto, T., and Waida, T., 'Development of a Non-Contacting Active Rest for Precision Cylindrical Traverse Grinding,' J. of JSPE, Vol. 54, No. 1, pp. 82-88, 1988
  8. Henmi, N., Murata, R., and Kagami, T., 'A Two Degree-of-Freedom Active Work-Rest Mechanism for Turning Process,' J. of JSPE, Vol. 64, No. 10, pp. 1477-1481, 1998
  9. Kassimali, A., Structural Analysis, PWS-Kent, pp. 436-497, 1993
  10. CNC 볼스크류 연삭기 기술개발에 관한 연구, 통상산업부, 과학기술처, 1996
  11. Goldberg, D. E., Genetic Algorithms in Search, Optimization, and Machine Learning, Addison-Wesley, 1989
  12. Ladd, S. R., Genetic Algorithms in C++, M & T Books, 1996
  13. 박종권, 성활경, '유전자 알고리즘을 이용한 공작기계 구조물의 정역학적 최적 설계,' 한국정밀공학회지, 제 14 권, 제 2 호, pp. 66-73, 1997
  14. Ishikawa, Y., and Aoyama, T., 'Optimization of Fixturing Condition by Means of the Genetic Algorithm,' Trans. of JSME, Vol. 62, No. 598, pp. 323-330, 1996
  15. Seo, J. R., KIm, S. M., Lee, S. K., 'Machining Error Compensation of External Cylindrical Grinding Using Thermally Actusted Rest,' Proceedings of ASPE 13'th Annual Meeting, pp. 299-302, 1998