Production of Extrudates Formulated from Pacific Sand Lance Sauce By-Product and Dried Biji

까나리 액젓 부산물과 건조 비지를 첨가한 압출성형물의 제조

  • Han, Gyu-Hong (Department of Food Science and Technology, KyungHee University) ;
  • Kim, Byung-Yong (Department of Food Science and Technology, KyungHee University) ;
  • Lee, Jae-Kwon (Department of Foods and Biotechnology, Kyonggi University)
  • 한규홍 (경희대학교 생명과학부 식품공학과) ;
  • 김병용 (경희대학교 생명과학부 식품공학과) ;
  • 이재권 (경기대학교 식품생물공학과)
  • Published : 2002.04.01

Abstract

This study was conducted to enhance the protein quality of wheat flour extrudates with the addition of fish sauce by-products and dried biji. The experimental design was used to determine the optimum ratio of each ingredient. The compositional and functional properties of test extrudate were measured, and these values were applied to the mathematical models. A canonical form and trace plot showed that the influence of each ingredient on the mixture final product. Protein content of extrudate was increased by the addition of the dried biji, and bending failure stress of extrudate became hardened due to interaction effects between dried biji and pacific sand lance sauce by-product. Also, the addition of dried biji decreased ash and salt contents. An optimum formulation was obtained as 15.83 : 44.17 : 40% with numerical and 15.74 : 44.26 : 26.40% with graphical method (pacific sand lance sauce by-product : dried biji : wheat flour). Based on the growth performance, feed conversion efficiency was slightly lower than control group, but the protein content in feed extrudate increased to a large extent compared to that mixed with wet biji.

까나리 액젓 부산물을 이용하고자 단백질 효율이 뛰어난 건조 비지를 혼합하여 압출성형을 하였고, 통계적 모델링과 분석을 통하여 혼합비에 따른 압출성형물의 최적화를 이루었다. 수학적인 모델과 trace plot을 이용하였을 때 건조 비지는 압출성형물의 단백질을 증가시키고, 까나리 액젓 부산물과 상호작용을 일으켜 절단파손강도를 강하게 함을 알 수 있었다. 하지만 압출성형물내에 건조 비지가 증가함에 따라 회분과 염도는 감소하였고, 각각의 성분이 독립적으로 작용한 지방과 색도는 증가시키는 경향을 보였다. 건조 비지를 첨가한 최적의 압출성형물을 결정하기 위해 각 반응의 canonical 계수를 이용하여 수적 최적화를 한 결과 까나리 액젓 부산물 15.83%, 건조 비지 44.17%, 밀가루 40%로 나타났고, 혼합물 성분 모형을 중첩시킨 모형적 최적화에서는 까나리액젓 부산물 15.74%, 건조 비지 44.26%, 밀가루 40%로 나타났다. 최적화된 압출성형물이 제조하여 동물실험을 하였을때 건조 비지를 첨가한 압출성형물이 대조군과 비교하여 낮은 식이효율을 보였으나 단백질 함량의 증가가 식이효율에 주요하게 작용하여 대조군과의 차이를 줄이는 것으로 나타났다.

Keywords

References

  1. Cho, Y.J., Im, Y.S., Lee, K.W., Kim, G.B. and Choi, Y.J. Changes of components in salt-fermented northern sand lance, Ammodytes personatus sauce during fermentation. J. Korean Fish. Soc. 32:693-698 (1999)
  2. Cho, YJ., Im, Y.S., Lee, K.W., Kim, G.B. and Choi, Y.J. Quality investigation of commercial northern sand lance, Ammodytes per-sonatas sauces. J. Korean Fish. Soc. 32: 612-617 (1999)
  3. Won, H.J., Hahm, Y.T., Kim, H.K. and Kim, B.Y. Studies on the production of microbial culture medium by using by-product of salt-fermented kanary. J. Korean Soc. Agric. Chem. Biotechnol.43: 202-206 (2000)
  4. Chung, S.S., Chang, H.N. and Park M.Y. Dehydration of soybean residud by hot-air in conjunction with filter pressing. Korean J.Food Sci. Technol. 10:1-7(1978)
  5. Kim, W.J., Kim, D.H. and Oh, H.I. Effect of solvents washing on chemical and physical properties of dried soymitk residue. KoreanJ. Food Sci. Technol. 16: 261-266 (1984)
  6. Kim, D.S., Seol, M.H. and Kim, H.D. Changes in quality of soy-bean curd residue as affected by different drying methods. J.Korean Soc. Food Nutr. 25: 453-459 (1996)
  7. Chun, K.H., Kim, B.Y, Son, T.I. and Hahm, Y.T. The extension of tofu shelf-life with water-woluble degraded chitosan as immer-sion solution. Korean J. Food Sci. Technol. 29: 476-481 (1997)
  8. AOAC. Offcial Method of Analysis, 15th ed. Association of Offi-cial Analytical Chemists, Washington, DC, USA (1990)
  9. Snee, R.D. Experimental designs for mixture systems with multi-component constraints. Comm. Statist. Theory Methods 8: 337-338(1979) https://doi.org/10.1080/03610927908827764
  10. Cornell. J.A. Experiments with Mixtures: Design, Models & the Analysis of Mixture Data, 2nd ed. John Wiley & Sons, New York,USA(1990)
  11. Raymond. H.M. Response Surface Methodology: Process and Product Optimization Using Designed Experiments. John Wiley & Sons, New York, USA (1995)
  12. Derringer, G. and Suich, R. Simultaneous optimization of several response variables. J. Quality Technol. 12: 214-219 (1980) https://doi.org/10.1080/00224065.1980.11980968
  13. Chinnaswamy, R. and Hanna, M.A. Relationship between amy-lose content and extrusion-expansion properties of corn starches.Cereal Chem. 65(2): 138-143 (1989)
  14. Gomez, M.H. and Aguilera, J.M. A physicochemical model forextrusion of corn starch. J. Food Sci. 49: 40-43 (1984) https://doi.org/10.1111/j.1365-2621.1984.tb13664.x
  15. Yoon, W.B., Kim, B.Y. and Hahm, Y.T. Study upon the rheologi-cal properties and optimiztion of tofu bean products. J. Korean Agric. Chem. Soc. 40: 225-231 (1997)
  16. Yoon, W.B., Park J.W. and Kim, B.Y. Surimi-starch interactions based on mixture design and regression models. J. Food Sci. 62:555-560 (1997) https://doi.org/10.1111/j.1365-2621.1997.tb04429.x
  17. Kim, S.S., Kim, B.Y, Hahm, Y.T. and Shin, D.H. Least cost and optimum mixing programming by yulmu mixture noddle. Korean J. Food Sci. Technol. 31: 385-390 (1999)
  18. Phillips, R.D., Chhinnan, M.S. and Kennedy, M.B. Effect of feed moisture and barrel temperature on physical properties of extruded cowpea meal. J. Food. Sci. 49: 916-921 (1984) https://doi.org/10.1111/j.1365-2621.1984.tb13241.x
  19. Ko, J.K. and Ha, J.K. Effect of extrusion on the physical proper-ties and nutritional value of raw soybean. Korean J. Anim. Nutr.Feed. 15:243-250(1991)
  20. Michelle, Law, F.L., and Deasy, P.B. Use of canonical and other analyses for the optimization of an extmsion-spheronization pro-cess for indomethacin. Int. J. Pharmaceutics 146: 1-9 (1997) https://doi.org/10.1016/S0378-5173(96)04741-2