DOI QR코드

DOI QR Code

Reheating Process of Metal Matrix Composites Fabricated by Combined Stirring Process for Thixoforming

복합교반법으로 제조한 금속복합재료의 Thixoforming용 재가열공정

  • Published : 2002.02.01

Abstract

The forming process of metal matrix composites by die casting and squeeze casting process are limited in size and dimension In term of final parts. The melt strirring method have the problems that the homogeneous distribution of the reinforcements is difficult due to the low weldability and the density difference between the molten metal and the reinforcement. The thixoforming process for metal matrix composites has numerous advantages compacted to die casting, squeeze casting and compocasting. However, for the thixofoming process, the billet with the desired volume fraction must be heated to obtain a uniform temperature distribution over the entire cross-sectional areas. To obtain the reheating conditions of composites, the particulate reinforced metal matrix composites for thixoforming were fabricated by combined stirring process which is simultaneously performed with electro-magnetic stirring and mechanical stirring process. The matrix alloy and reinforcement are used to aluminum alloy(A357) and SiCp with diameter 14, $25{\mu}m$, respectively. The microstructure characteristics were investigated by changing the volume fraction and reinforcement size. The heating conditions to obtain the uniform temperature distribution in cross section area of fabricated metal matrix composites billet are proposed with heating time, the heating temperature and the holding time.

Keywords

References

  1. C.G. Kang, G.S. Ku, "An Experimental investigation limit and the mechanical properties of $Al_{2}O_{3}$ short fiber reinforce metal composites fabrication by squeez casting", J. of Composites Materials 29-4, 1995, pp.444-462. https://doi.org/10.1177/002199839502900402
  2. 강충길, 구광서, 박봉수, “용탕단조법에 의한 금속복합재료의 제조공정에 있어서 예비성형체의 변형과 그 방지책에 관한 연구”, 한국주조공학회, 14-3, 1994, pp.331-338.
  3. J. A. Cornie, H. K. Moon, M. C. Flemings, "A Review of Semi-Solid Processing of Al Matrix Composites", Proc. of an International Conf. on Fabrication of Particulates Reinforced Metal Matrix Composites, ASM International, Montreal, Quebec. Canada, 17-29, Sep., 1990, pp.63-78.
  4. J. Hashim, L. Looney and M. S. J. Hashmi, "Metal Matrix Composites : production by the stir casting method", J. of Materials Processing Tech. 92-93. 1999. https://doi.org/10.1016/S0924-0136(99)00118-1
  5. I. Jin, D. J. Lloyd, "Solidification of Sic Particulate Reinforced A-Si Alloy Composites", Proc. of an International Conf. on Fabrication of Particulates Reinforced Metal Composites, ASM International, Montreal, Quebec. Canada. 17-29. Sept., 1990. pp.47-52.
  6. Y. Morita, K. Ozawa, Y. Ando. S. Yahata and A. Nanba, "Compocasting conditions and mechanical properties of aluminum matrix composite reinforce-d by SiC particles", Proc. of 3th. Int. Conf. on semi-solid processing of alloy and composies, Institute of Industrial Science University of Tokyo. Tokyo, Japan, June 13-15, 1994, pp.429-439.
  7. B. C. Pai, R. M. Pillai and K. G. Satyanarayana, "Semi-Solid Processed Aluminium Alloy Matrix Composites", Proc. of 5th. Int. Conf. on semi-solid alloys and composies. Golden. Colorado, June 23-25, 1998, pp.423-430.
  8. Jea-Chul Lee, Ji-Young Byun, Chang-Seok Oh and Ho-In Lee. "Alloy design of Thixoformable Wrought SiC/Al Alloy Composites(in Korean)". J. of the Korean Institute of Metals and Materials. Vol. 35, No.11, 1997, pp.1529-1539.
  9. H.K. Jung. C.G. Kang, "An induction heating process with coil design and solutions avoiding coarsening phenomena of Al 6% SiCu 0.3% Mg alloy for thixoforming". Metallurgical and Materials Transaction 30A November, 1999, pp.2967-2977.
  10. H.K. Jung, C.G. Kang and Y.H. Moon. "Induction heating of semi solid billet and control of globular microstructure to prevent coarsening phenomena", J. of Materials Engineering and Performance, Vol.9, No.1, February 2000, pp.12-23. https://doi.org/10.1361/105994900770346222
  11. 임해정, 강충길, 조형호, “전자기식 교반법을 이용한 입자강화형 금속복합재료의 제조 및 Thixoforming을 위한 재가열 공정”, 한국소성가공학회지 제9권 제15호, 2000년, pp.494-503.
  12. Metal Handbook 3th Edition, Nonferrous Alloys and Special-Purpose Materials, Vol.2-1, 1996, p.166.
  13. Sales Technical Bulletin. Showa Denko, A-32-2
  14. H.J. Lim, C.G. Kang and H.H. Jo, "Fabrication of reinforce metal matrix composites by electro-magnetic stirring and reheating process for thixoforming (in Korean)", Transactions of Materials Processing, vol.9, No.5, 2000, pp.494-503.

Cited by

  1. Defect Prediction in Part Fabrication Process of Metal Matrix Composites by Thixoforging Process vol.12, pp.2, 2003, https://doi.org/10.5228/KSPP.2003.12.2.102
  2. Two-phase Flow Characteristics in Hollow Shape Fabrication Process of Metal Matrix Composites by Thixoforging vol.17, pp.3, 2008, https://doi.org/10.1007/s11665-007-9159-3