A Study on the Instantaneous Shear Plane Based Cutting Force Model for End Milling

엔드밀링에서 순간전단면을 이용한 절삭력 모델 연구

  • Hong, Min-Sung (Dept.of Industry &Mechanical Engineering, Ajou University)
  • Published : 2002.08.01

Abstract

The purpose of this paper is to further extend the theoretical understanding of the dynamic end milling process and to derive a computational model to predict the milling force components. A comparative assessment of different cutting force models is performed to demonstrate that the instantaneous shear plane based formulation is physically sound and offers the best agreement with experimental results. The procedure f3r the calculation of the model parameters used in the cutting force model, based on experimental data, has been presented. The validity of the proposed computational model has been experimentally verified through a series of cutting tests.

Keywords

References

  1. Metal Cutting Principle Shaw M.C
  2. Trans.ASME v.74 The Mechanics of Three dimensional Cutting Operations Shaw M.C;Cook N.H;Smith P.A
  3. Trans.ASME v.100 Analytical Prediction of Three Dimensional Cutting Process,Part 1 Basic Cutting Model and Energy Approach Usui E;Hirota A;Masuko M https://doi.org/10.1115/1.3453904
  4. Trans ASME v.66 Basic Mechanics of the Metal Cutting Process Merchant M.E
  5. J.of Applied Mechanics v.18 no.4 The Theory of Plasticity Applied to a Problem of Machining Lee E.H;Shafer B.W
  6. Journal of Engineering for Industry v.87 Dynamics of the Metal Cutting Process Albrecht P https://doi.org/10.1115/1.3670857
  7. Journal of Vibration,Acoustics,Stress,and Reliability in Design v.105 Special Aspects of Chatter in Milling Tlusty J;Ismail F https://doi.org/10.1115/1.3269061
  8. Annals of the CIRP v.39 Analysis of Linear and Nonlinear Chatter in Milling Minis I;Yanushevsky R;Tembo A https://doi.org/10.1016/S0007-8506(07)61096-8
  9. Machine Tool Vibration Tobias S.A
  10. Int.J.Mach.Tool Des.Res. v.10 An Investigation of Zero Helix Peripheral Up-Milling Armarego E.J.A;Epp C.J https://doi.org/10.1016/0020-7357(70)90011-9
  11. Int.J.Mach.Tools Manufact. v.35 Generation of Engineered Surfaces by the Surface-Shaping System Hong M.S;Ehmann K.F https://doi.org/10.1016/0890-6955(94)00114-Y
  12. J.Korean Society of Mach.Tool Engr. v.4 no.4 A Numerical Simulation on Cutting Force and Surface Roughness of the Face Milling Hong M.S