DOI QR코드

DOI QR Code

Development of Design System for EPS Cushioning Package of Monitor Using Axiomatic Design

공리적 설계를 이용한 모니터용 EPS 완충 포장 설계 시스템 개발

  • 이정욱 (한양대학교 대학원 기계설계학과) ;
  • 하대율 (한국시뮬레이션기술(주)) ;
  • 이상우 (한양대학교 대학원 기계설계학과) ;
  • 임재문 (한국시뮬레이션기술(주)) ;
  • 박경진 (한양대학교 기계정보경영공학부)
  • Published : 2003.10.01

Abstract

The monitor product is packed by cushioning materials because the monitor can be broken during transportation. However, the addition of the cushioning material increased the volume of the product. Therefore, it is required that the usage of cushioning material be minimized. In practice, design engineers have followed the ad hoc design with experiences of predecessors. Automation of the design process is very important for the reduction of engineering cost, and can be achieved by an excellent design process and software development. According to Axiomatic design, a design flow is defined and a software system is developed for automated design. At first, a basic model is defined. A user can modify the model from menus and design is carried out according to the input from the user. Finite element models are automatically generated based on the design. A nonlinear finite element analysis program called LS/DYNA3D is linked for the impact analysis. The process of Design of Experiments using orthogonal array is installed to minimize the maximum acceleration in drop test. Therefore, a new design can be proposed by the system. The program is designed according to the Independence Axiom of Axiomatic design. FRs and DPs of the software system are defined and decomposed by zigzagging process. Independent modules can be generated by analysis of the full design matrix and each module is coded as class in Object Oriented Programming (OOP). Design results are discussed.

Keywords

References

  1. Japan Packaging Institute, 1999, What is packaging, Taehakwon
  2. KDPC, 1988, 'Cushioning Package,' Package Engineering, Vol. 6, No. 33, pp. 18-33
  3. Paine, Frank Albert, 1991, The Packaging User's Handbook, Blackie and Son
  4. CS-Center, 1995, Packaging Design Manual, Samsung Electronics Co.
  5. Park, J.M., Kwon, S.K., Um, S.H. and Kim, M.S., 1988, 'Design of Measuring System of Cushioning Performance for Packaging Materials,' Korean Society of Food Engineering, Vol. 2, No. 2, pp. 123-128
  6. Kang, E., 1998, 'Application of CAE in Samsung Electronics Co.,' Journal of the KSME, Vol. 38, No. 6, pp. 65-68
  7. Choi, S.S. and Lee, J.K., 1997, 'Optimization of Impact Analysis with Pulp Mold Cushioning Material,' '97 CAE for Industry in the Korean Society of Mechanical Engineers, pp. 87-94
  8. Chun, S.P., 1993, 'CAE and Experimental Methods for the Structural Design of Consumer Electronics Products,' Transactions of the Korean Society of Mechanical Engineers, Vol. 33, No. 7, pp. 648-660
  9. Chung, W.J., Boo, S.W., Chun, S.P. and Kim, D.C., 1995, 'Impact analysis of electronic,' Transactions of the Korean Society of Mechanical Engineers, Vol. 35, No. 8, pp. 678-690
  10. Kim, H.B.L., Park, S.H. and Kim, W.J., 2000, 'A Study on the Cushion Package Design of a Monitor using Finite Element,' Journal of the Korean Society of Precision Engineering, Vol. 17, No. 12, pp. 88-93
  11. CAE-Team, 2000, A Study on the Analysis of EPS Cushioning Material, KOSTECH
  12. N.P. Suh, 1990, The Principles of Design, New York: Oxford University Press, 1990
  13. Suh, N.P., Sekimoto, S., 1990, 'Design of Thinking Design Machine,' Annals of the CIRP, Vol. 39/1, pp. 145-148 https://doi.org/10.1016/S0007-8506(07)61022-1
  14. Suh, N.P., 1995, 'Axiomatic Design of Mechanical System,' Special 50th Anniversary Combined Issue of the Journal of Mechanical Design and the Journal of Vibration and Acoustics, Transaction of the ASME, Vol. 117, pp. 1-10
  15. Suh, N.P., 2001, Axiomatic Design: Advances and Applications, New York: Oxford University Press, 2001
  16. Do, S.H. and Park, G.J., 2001, 'Application of Design Axioms for Glass Bulb Design and Software Development for Design Automation,' Journal of Mechanical Design of the ASME, Vol. 123, Issue 3, pp. 322-329 https://doi.org/10.1115/1.1372705
  17. Park, G.J., Do, S.H. and Suh, N.P., 1999, 'Design and Extension of Software Systems Using the Axiomatic Design Framework,' Transactions of the Korean Society of Mechanical Engineers, Vol. 23(A), No. 9, pp. 1536-1549
  18. Kim, S. J., Suh, N. P. and Kim, S. G., 1991, 'Design of Software System Based on Axiomatic Design,' Annals of CIRP, Vol. 40, No. 1, pp. 165-170 https://doi.org/10.1016/S0007-8506(07)61959-3
  19. Do, S.H., 1997, 'Application of Design Axioms to the Design for Manufacturability for the Television Glass Bulb,' Ph. D. Thesis, Hanyang University., Seoul Korea
  20. Booch, G., 1994, Object-Oriented Analysis and Design with Applications, 2th ed., California: The Benjamin/Cummings Publishing Company
  21. Do, S.H. and Suh, N.P., 1999, 'Systematic OO Programming with Axiomatic Design,' Computer, Vol. 32, No. 10, pp. 121-124 https://doi.org/10.1109/2.796146
  22. Park, S.H. 1982, Design of Experiments, Daeyoung-Sa
  23. Yi, J.W., Park, J.S., Lee, K.H. and Park, G.J., 2001, 'Development of an Optimization Algorithim Using Orthogonal Arrays in Discrete Design Space,' Transactions of the Korean Society of Mechanical Engineers, Vol. 25(A), No. 10, pp. 1621-1626
  24. Roger S. Pressman, 1997, Software engineering: A practitioner's approach, 4th ed., McGraw-Hill
  25. LSTC, 1998, LS/INGRID Manual Ver.3.5, California
  26. LSTC, 1998, LS/DYNA Theory Manual, California
  27. LSTC, 1999, LS/DYNA User's Manual Ver.950, California
  28. LS/DYNA User's Manual Ver.950 LSTC

Cited by

  1. Design of the occupant protection system for frontal impact using the axiomatic approach vol.222, pp.3, 2008, https://doi.org/10.1243/09544070JAUTO658