Journal of the Korean Society of Food Science and Nutrition (한국식품영양과학회지)

The Korean Society of Food Science and Nutrition (한국식품영양과학회)
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Optimization for the Industrial Production of Traditional Jeju Tofu

제주전통두부의 산업화를 위한 최적공정확립

  • 오영주 (제주한라대학 호텔조리학과) ;
  • 이삼빈 (계명대학교 식품가공학) ;
  • 김찬식 (제주대학교 원예생명과학부)
  • Published : 2004.03.01
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Abstract

Traditional Jeju tofu with a hard texture was manufactured by traditional method with a compounded coagulant. The processing condition for industrial production was optimized by determining soaking of soybean, extraction and heat treatment of soymilk as well as concentration and composition of coagulant. Maximum yield of soymilk was obtained by grinding one part of soaked soybean with eight parts of water, and the soluble solid of soymilk was about 8$^{\circ}$Brix. The free thiol group in soymilk was maximally exposed by heating at 10$0^{\circ}C$ for 2 min. A vacuum cooker for heating soymilk was effective for the improvement of yield and texture properties of tofu. The hardness of traditional Jeju tofu was obtained by increasing pressing time and drying by a fan instead of soaking in cold water. Optimization of a traditional tofu production resulted in the increase of total yield and improvement of quality control. Texture of traditional Jeju tofu prepared in industrial production scale was analyzed by instrumental analysis and sensory evaluation. Traditional Jeju tofu showed higher score in the hardness, roasting taste and overall preference compared with a commercial tofu, showing significant difference in 5% significant level..

제주 전통두부의 산업 를 위한 최적 공정을 확립하고 해수를 대용할 수 있는 응고제를 사용하여 맛과 영양성 및 저장성이 향상된 고품질의 전통두부를 생산할 수 있었다. 즉 대두원료의 침지는 동절기 및 하절기에 각각 12∼16시간, 8∼10시간이 적합하였다. 가수량은 원료 대두량의 8배가 적합하였으며, 이 때의 두유농도는 8$^{\circ}$Brix였다. 두유는 10$0^{\circ}C$에서 2분 정도 가열하는 것이 단백질의 유리 thiol잔기의 노출을 최대화하였다. 연속 가열솥 대신 진공솥으로 대치한 결과 압력과 온도조절이 용이하여 수율이 21% 증가하였으며, 제품의 품질관리가 용이하였다. 마른두부의 응고제로는 6% 죽염액과 다시마침출액을 1 : 1의 비율로 혼합하여 1차 응고제를 만들고, 키토산 1 L에 CaCl$_2$8g과 MgCl$_2$ 2g의 비율로 혼합하여 응고제를 얻었다. 최종 마른 두부의 소비자의 기호도는 60%이상이 보통 이상으로 평가하였으며, 고소한 맛과 견고성이 우수하면서 전체적인 기호도가 시판두부에 비해서 유의적인 차이를 보이면서 우수하였다.

Keywords

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