Heat Source Modeling of GMAW Considering Metal Transfer

용적이행을 고려한 GMA 용접의 열원 모델링

  • 정기남 (한국과학기술원 기계공학과) ;
  • 이지혜 (한국과학기술원 기계공학과) ;
  • 이재영 (한국과학기술원 기계공학과) ;
  • 유중돈 (한국과학기술원 기계공학과)
  • Published : 2004.04.01

Abstract

The Gaussian heat source has been widely used to simulate the heat flux of the welding we, and applied to calculating the temperature distribution of a workpiece. The conventional two-dimensional Gaussian heat source for the GMAW is modified in this work by decomposing the arc heat into heats of the cathode and metal transfer. The efficiency and effective arc radius of each heat source are determined analytically for the free-flight mode such as the globular and spray modes. The temperature distribution and weld geometry are calculated using the finite element method, and distribution of the drop heat is found to have significant effects on the penetration. The predicted results show good agreements with the available experimental results, especially with the penetration.

Keywords

References

  1. Analysis of welded structure K.Mashubuchi
  2. Metall. Trans. B v.15B A new element model for welding heat source J.Goldak;A.Chakravarti;M.Bibby
  3. Metall. Trans. B v.17B Computer modeling of heat flow in welds J.Goldak;M.Bibby;J.Moore;R.House;B.Patel
  4. Metall. Trans. B v.16B Distribution of the heat and current fluxes in gas tungsten arcs N.S.Tsai;T.W.Eagar
  5. Welding J. v.67-11 Arc and weld pool behavior for pulsed current GTAW H.R.Saedi;W.Unkel
  6. Welding J. v.74-12 Thermal efficiency of arc welding processes J.N.Dupont;A.R.Marder
  7. J. of Engineering Materials and Technology v.120 Modeling of GMA weld pools with consideration of droplet impact Z.N.Cao;P.Dong https://doi.org/10.1115/1.2807020
  8. Welding Int. v.13-3 Mathematical model of the seat source in gas-shielded TIG welding Part 1-Normal Process V.A.Sudnik;A.V.Ivanov
  9. J. of KWS v.10-2 Optimization of the heat input condition on arc welding I.C.Park;G.J.Park;K.W.Um
  10. J. of JWS v.14-1 Modeling of the arc sensor for DC MIG/MAG welding in open arc mode-A study of the improvement of the sensitivity and the reliability of the arc sensor in GMA welding (1st Report) M.Ushio;W.Mao
  11. J. of KWS v.18-5 Analysis of dynamic behavior in GMAW system J.Y.Lee;J.H.Choi;J.Lee;C.D.Yoo
  12. Ann. Occup. Hyg. v.45-2 A model for prediction of fume formation rate in gas metal arc welding(GMAW), globular and spray modes, DC electrode positive J.H.Dennis;P.J.Hewitt;C.A.J.Redding;A.D.Workman
  13. Welding J. v.81-6 Fume Model for gas metal arc welding C.J.Redding
  14. Welding Int. v.18-4 Mathematical modeling of MAG welding Y.Tsuji;T.Yamamoto;F.Miyasaka;T.Oji