Minimization of Hydrodynamic Pressure Effect on the Ultraprecision Mirror Grinding

  • Lee, Sun-Kyu (Dept. Mechatronics, Gwangju Institute of Science and Technology) ;
  • Miyamoto, Yuji (Research and Development, Asahi Diamond Industrial Co.,LTD) ;
  • Kuriyahawa, Tsunemoto (Dept. Mechatronics and Precision Engineering, Tohoku University) ;
  • Syoji, Katsuo (Dept. Mechatronics and Precision Engineering, Tohoku University)
  • Published : 2005.01.01

Abstract

This paper describes an investigation about the fluid delivering method that minimizes the generation of hydrodynamic pressure and improves the grinding accuracy. Traditionally, grinding fluid is delivered for the purpose of cooling, chip flushing and lubrication. Hence, a number of conventional investigations are focused on the delivering method to maximize fluid flux into the contact arc between the grinding wheel and the work piece. It is already known that hydrodynamic pressure generates due to this fluid flux, and that it affects the overall grinding resistance and machining accuracy. Especially in the ultra-precision mirror grinding process that requires extremely small amount of cut per pass, its influence on the machining accuracy becomes more significant. Therefore, in this paper, a new delivering method of grinding fluid is proposed with focus on minimizing the hydrodynamic pressure effect. Experimental data indicates that the proposed method is effective not only to minimize the hydrodynamic pressure but also to improve the machining accuracy.

Keywords

References

  1. Ebbrell, S., Woolley, N.H., Tridimas, Y.D., Allanson, D.R. and Rowe, W.B., 'The effects of cutting fluid a pplication methods on the grinding process,' Int.J.Machine Tools and Manufacture, Vol.40, pp.209-223, 2000 https://doi.org/10.1016/S0890-6955(99)00060-7
  2. Kuriyagawa, T., Yoshida, N. and Syoji, K., 'In-process Dressing of resinoid-bond Ultra-fine Grit Diamond Wheel by Using Micro abrasive Jet Machining,' J. JSAT, Vol.40, No.4, pp.203-208, 1995. (in Japanese)
  3. Schmack, M.R., Chung, J.B., Schultz, W.W. and Kannatey-Asibu, E., 'Analysis of Fluid Flow Under a Grinding Wheel,' Trans ASME, J. Eng Industry, Vol.113, pp.190-195, 1996
  4. Uematsu, T., Zhang, B., Makizaki, T. and Suzuki, K., 'Measurement of Hydrodynamic load of Machining Fluid in Grinding,' J. JSAT, Vol.41, No.11, pp.438-441, 1997. (in Japanese)
  5. Miyaji, R. and Hayashi, T., 'The Pressure Distributio ns on the Ground surface in Surface Grinding,' J. JSPE Vol.66, No.11, pp.1750-1755, 2000. (in Japanese)
  6. Furutani, K., Katoh, T. and Mohri, N., 'In-process Measurement of Wet Grinding Condition(1st Report)-Measurement Principle,' J.JSPE, Vol.66, No.1, pp. 1 27-131, 2000. (in Japanese)
  7. Furutani, K., Ohguro, N., Hieu, N.T. and Nakamura, T., 'In-process measurement of topography change of grinding wheel by using hydrodynamic pressure,' Int. J. Machine Tools and Manufacture, Vol.42, No.13, pp.1447-1453, 2002 https://doi.org/10.1016/S0890-6955(02)00073-1
  8. Furutani, K., Hieu, N.T., Ohguro, N. and Nakamura, T., 'Automatic Compensation for Grinding Wheel Wear by Pressure based In-process Measurement in Wet Grinding,' Precision Engineering, Vol.27, No.1, pp. 9-13, 2003 https://doi.org/10.1016/S0141-6359(02)00153-8
  9. Sakaya, K., Kurobe, T., Hirosaki, K., 'Study on Ultra Fine NC Polishing with Constant Cutting Depth - Surface Polishing Characteristics and Influence of Visc osity of Polishing Compound ,' J. JSPE, Vol.61,No.8, pp. 1146-1150, 1995. (in Japanese)
  10. Mori, Y., Ikawa, N., Okuda, T., Sugiyama, K. and Yamauchi, K., 'Numerically controlled Elastic Emission Machining - Motion Analysis of Fluid and Distribution of film Thickness,' J.JSPE, Vol.49, No.11, pp. 1 540-1547, 1983