A Study on the Properties of 36,000lb Porcelain Insulators by Contained Alumina of Raw Materials

  • Published : 2005.02.01

Abstract

In order to analyze the properties of domestically produced 36,000lb porcelain insulators by change of the alumina addition to raw materials, 36000lb ball socket type suspension insulators that were manufactured in 1989, 1995 and 2001 were removed from transmission lines and an experiment was performed. The results indicated that 8 [wt.%] alumina, which influences the mechanical properties and arc resistance properties in the case of insulators that were manufactured in 1989 was contained, and the relative density and the fracture toughness of insulators appeared by 94.2% and 1.4 [MpaㆍM/sup 1/2/], respectively. However, 12 [wt.%] alumina was contained in the case of insulators that were manufactured in 1995, and the relative density and the fracture toughness of insulators appeared preferably lower by 92% and 1.3 [MpaㆍM/sup 1/2/], respectively. The greatest amount of alumina was contained by 17 [wt.%] in the case of insulators that were manufactured in 2001. It was confirmed that the electrical and mechanical characteristics such as the relative density and the fracture toughness appeared remarkably by 96% and 1.7 [Mpaㆍm/sup 1/2/], respectively.

Keywords

References

  1. S. W. Han, H. G. Cho, K. H. Park, D. I. Lee, I. H. 'Choi, Study on performance and aging test of porcelain insulators for transmission line', Journal KIEEME, Vol. 16, No.9, p.842-850, 2003
  2. W. M. Carty and U. Senapati, 'Porcelain-raw Materials, Processing, Phase Evolution and Mechanical Behavior' J. Am. Ceram. Soc., Vol. 81, No. 1, p. 3-20, 1990
  3. K. Hamano, Z. Nakagawa and M. Hasegawa, 'Improvement of Mechanical Strength of Porcelain Bodies by Grinding of Raw Materials', J. Ceram. Soc. Jpn.(in Jpn), Vol. 100, No. 8, p. 1066-1069, 1992
  4. J. E. Schroeder, 'Inexpensive High Strength Electrical Porcelain', Am. Ceram. Soc. Bull., Vol. 57, No. 10, p. 526-531, 1978
  5. L. Mattyasovszky-Zsolnay, 'Mechanical Strength of Porcelain', J. Am. Ceram. Soc., Vol. 40, No. 9, p. 299-306, 1957 https://doi.org/10.1111/j.1151-2916.1957.tb12626.x
  6. K. Niihara, R. Morena and D. P. H. Hasselman, 'Evaluation of $K_{Ic}$ of Brittle Solids by the Indentation Method with Low Cracks-to-indent Ratio', J. Mater. Sci. Lett., Vol. 1, No. 1, p. 13-16, 1982 https://doi.org/10.1007/BF00724706
  7. S. K. Khandelwal and R. L. Cook, 'Effect of Alumina Additions on Crystalline Constituents and Fired Properties of Electrical Porcelains', Am. Ceram. Soc. Bull., Vol. 49, No. 5, p. 522-526, 1970
  8. W. E. Blodgett, 'High Strength Alumina Porcelains', Am. Ceram. Soc. Bull., Vol. 40, No. 2, p. 74-77, 1961
  9. S. C. Yang, B. Y. Chu, S. C. Ko and B. S. Han, 'Relationship between Secondary Electrom Emissions and Film Thickness of Hydrogenated Amorphous Silicon', KIEE Int. Trans. on EA., Vol. 4- C, no. 4, pp. 185-189, 2004
  10. J. B. Lee, S. H. Chang, S. H. Myung and Y. G. Cho, 'Experimental Research on Impulse Breakdown Characteristics of Soil', KIEE Int. Trans. on EA., Vol. 4-C, no. 2, pp. 60-63, 2004