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냉간 비조질강을 이용한 볼 스터드의 정형가공 공정연구

Net Shape Forming Process for Ball Stud Using High Strength Micro-Alloyed Cold Forging Steel

  • 윤덕재 (한국생산기술연구원 디지털성형공정팀) ;
  • 최호준 (한국생산기술연구원 디지털성형공정팀) ;
  • 이형욱 (한국생산기술연구원 디지털성형공정팀) ;
  • 이근안 (한국생산기술연구원 디지털성형공정팀) ;
  • 장병록 ((주)에스에이씨) ;
  • 서성렬 ((주)센트랄) ;
  • 최석우 (한국생산기술연구원)
  • 발행 : 2006.11.01

초록

Micro-alloyed steel or heat-treatment-free used in clean technology have been replacing for conventional quenched-and-tempered structural steels since the micro-alloyed forging steel was developed in early 1970s in Germany for saving money of heat treatment, simplified process, short delivery and good productivity. In this paper, ball stud assembled in steering system for automobile was selected to compare conventional process making heat treatment with new process using high strength micro-alloyed steel without heat treatment. The conventional process for ball stud was composed of a total of 6 steps including upsetting, forward extrusion, machining, burnishing and tread rolling with heat treatment and shot blasting. As opposed to conventional process, newly proposed process for ball stud using the clean technology without heat treatment is simplified such as forward extrusion, heading, upsetting, forming having a flange shape and tread rolling. Also net shape forming process to achieve specified process not to include machined step fur manufacturing the ball stud was applied to newly simplified process since micro-alloyed steel is difficult to be formed.

키워드

참고문헌

  1. 한국생산기술연구원, 2003, 차세대 환경친화형 고강도 냉간 비조질강 제품개발 기획보고서
  2. 이덕락, 2002, 비조질강의 개발 동향, 한국소성가공학회지 , Vol. 11, No.5, pp. 388-393
  3. 서동우, 이영선, 권용남, 이정환, 2004, 냉간단조용 비조질강 및 성형품의 미세조직과 기계적 특성분석, 한국소성가공학회 2004 년도 춘계학술대회 논문집, pp. 409-412
  4. 윤덕재, 김인호, 최석우, 임성주, 이형욱, 2004, 냉간 전조압연 공정에서의 성형조건에 따른 재료의 물성변화분석, 한국소성가공학회 2004 년도 추계학술대회논문집,pp. 319-324
  5. 이형욱, 윤덕재, 이근안, 이낙규, 최석우, 2004, 평판형 전조압연의 성형특성 연구, 한국소성가공학회 2004년도 춘계학술대회 논문집, pp. 329-332

피인용 문헌

  1. Hot Forging of an Engine Piston using Control Cooling vol.24, pp.6, 2015, https://doi.org/10.5228/KSTP.24.6.411