A Study on Design Improvement and Strength Evaluation of Shafting System for Washing Machine

드럼세탁기 축계의 설계개선 및 강도평가에 관한 연구

  • Published : 2006.08.01

Abstract

By laying its drum horizontally, front-loaded washing machine mostly used in Europe that uses the head of the water to launder was appropriate for washing only small amount of laundry. However, the demands of customers are requiring front-loaded washing machine to handle big capacity laundry as well, and have faster rotation speed to increase drying ability. To meet such demands, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Flange is located between the drum and shaft, transferring power from the shaft to drum, and acting as a supporter of the back of the drum. Shaft is connected from the flange to insert production, transferring power from the motor to drum, and mainly acting as stiffness against the horizontal weight of the shafting system. In this paper, strength analysis and experiment were executed on both the shaft and flange of front-loaded washing machine to suggest the design improvement of shafting system for big capacity, high-rotation drying. Also, verification of this evaluation was executed on fracture strength and fatigue life for studied shaft system.

Keywords

References

  1. Al-Bedoor, B. O., 'A Dynamic model of coupled ?shaft torsional and blade bending deformations in rotors,' Computer Methods in Applied Mechanics and Engineering, Vol. 169, No. 1-2, pp. 177-190, 1999 https://doi.org/10.1016/S0045-7825(98)00184-4
  2. Khalid, Y. A, Mutasher, S. A, Sahari, B. B. and Hamouda, A. M. S., 'Bending fatigue behavior of hybrid aluminum/composite drive shafts,' Materials & Design, In Press, Corrected Proof, Available online 26 August 2005 https://doi.org/10.1016/j.matdes.2005.05.021
  3. Juuma, T., 'Torsional fretting fatigue strength of a shrink-fitted shaft with a grooved hub,' Tribology International, Vol. 33, No.8, pp. 537-543,2000 https://doi.org/10.1016/S0301-679X(00)00102-X
  4. Savaidis, A., Savaidis, G. and Zhang, C., 'FE fatigue analysis of notched elastic-plastic shaft under multiaxial loading consisting of constant and cyclic components,' International Journal of Fatigue, Vol. 23, No.4, pp. 303-315, 2001 https://doi.org/10.1016/S0142-1123(00)00103-1
  5. Das, G., Ray, A. K., Ghosh, S., Das, S. K. and Bhattacharya, D. K., 'Fatigue failure of a boiler feed pump rotor shaft,' Engineering Failure Analysis, Vol. 10, No. 6, pp. 725-732, 2003 https://doi.org/10.1016/S1350-6307(03)00047-5
  6. Sackfield, A, Barber, J. R., Hills, D. A and Truman, C. E., 'A shrink-fit shaft subject to torsion,' European Journal of Mechanics - A/Solids, Vol. 21, No. 1, pp. 73-84, 2002 https://doi.org/10.1016/S0997-7538(01)01197-4
  7. Fonte, M., Reis, L., Romeiro, E, Li, B. and Freitas, M., 'The effect of steady torsion on fatigue crack growth in shafts,' International Journal of Fatigue, In Press, Corrected Proof, Available online 28 November 2005 https://doi.org/10.1016/j.ijfatigue.2005.06.051
  8. Shokrieh, M. M., Hasani, A. and Lessard, L. B., 'Shear buckling of a composite drive shaft under torsion,' Composite Structures, Vol. 64, No. 1, pp. 63-69,2004 https://doi.org/10.1016/S0263-8223(03)00214-9
  9. Alonso Rasgado, M. T., Davey, K., Clark, L. D. and Hinduja, S., 'Boundary element stress analysis for bimetallic dies in pressure diecasting,' Journal of Materials Processing Technology, In Press, Corrected Proof, Available online 26 August 2005 https://doi.org/10.1016/j.jmatprotec.2005.04.070