DOI QR코드

DOI QR Code

Materials Development in α-Sialon Ceramics

  • Mitomo Mamoru (National Institute for Materials Science, Namiki) ;
  • Xie Rong-Jun (National Institute for Materials Science, Namiki) ;
  • Hirosaki Naoto (National Institute for Materials Science, Namiki)
  • Published : 2006.08.01

Abstract

The solid solutions of ${\alpha}-Si_3N_4$, i.e. ${\alpha}$-sialons, are represented by a general formula of $M_x(Si,Al)_{12}(O,N)_{16}$, in which metal ions (M) dissolve into interstitial sites to stabilize the structure. Processing methods for the fabrication of ${\alpha}/{\beta}$-sialon composites, ${\alpha}-sialon/{\beta}Si_3N_4$ composites, refractory or tough ${\alpha}$-sialon ceramics have been developed to tailor the mechanical properties. Translucent and photoluminescent properties have been investigated recently. A number of applications of ${\alpha}$-sialon ceramics as engineering and optical ceramics are also presented.

Keywords

References

  1. M. Mitomo and Y. Tajima, 'Sintering, Properties and Applications of Silicon Nitride and Sialon Ceramics,' J. Ceram. Soc. Jpn., 99 1014-25 (1991) https://doi.org/10.2109/jcersj.99.1014
  2. M. Mitomo. 'Pressure Sintering of $Si_3N_4$,' J. Mater. Sci., 11 1103-07 (1976) https://doi.org/10.1007/BF02396645
  3. I. K. Naik, L. J. Gauckler, and T. Y. Tien, 'Solid-Liquid Equilibria in the System $Si_3N_4-AlN-SiO_2-Al_2O_3$,' J. Am. Ceram. Soc., 61 332-35 (1978) https://doi.org/10.1111/j.1151-2916.1978.tb09322.x
  4. G. Grand, J. Demit, J. Ruste, and J. P. Torre, 'Composition and Stability of Y-Si-Al-O-N Solid Solution Based on $\alpha$- $Si_3N_4$ Structure,' J. Mater. Sci., 14 1749-51 (1979) https://doi.org/10.1007/BF00569297
  5. S. Hampshire, H. K. Park, D. P. Thompson, and K. H. Jack, '$\alpha$' Sialon Ceramics,' Nature, 274 880-82 (1978) https://doi.org/10.1038/274880a0
  6. M. Mitomo, H. Tanaka, K. Muramatsu, N. Ii, and Y. Fujii, 'The Strength of $\alpha$-Sialon Ceramics,' J. Mater. Sci., 15 2661-62 (1980) https://doi.org/10.1007/BF00550775
  7. F. Izumi, M. Mitomo, and Y. Bando, 'Rietveld Refinements for Calcium and Yttrium Containing $\alpha$-Sialons,' J. Mater. Sci., 19 3115-20 (1984) https://doi.org/10.1007/BF01026991
  8. H. Mandal and M. J. Hoffmann, 'Preparation of Multiple-cation $\alpha$-SiAlON Ceramics Containing Lanthanum,' J. Am. Ceram. Soc., 82 229-32 (1999) https://doi.org/10.1021/ja01486a051
  9. T. Ekstroem, K. Jansson, P. O. Olsson, and J. Persson, 'Formation of an Y/Ce-Doped $\alpha$-Sialon Phase,' J. Eur. Ceram. Soc., 8 3-9 (1991)
  10. C. M. Wang, M. Mitomo, F. F. Xu, N. Hirosaki, and Y. Bando, 'ynthesis of Cerium-$\alpha$-SiAlON with Nuclei Addition,' J. Am. Ceram. Soc., 84 1389-91 (2001) https://doi.org/10.1111/j.1151-2916.2001.tb00847.x
  11. F. F. Xu, Y. Bando, C. M. Wang, and M. Mitomo, 'Domain- Boundary Structures in Ce-Doped $\alpha$-(Si-Al-O-N),' Phil. Mag., 81 2771-84 (2001)
  12. Z. K. Huang, P. Greil, and G. Petzow, 'Formation of $\alpha$- $Si_3N_4$ Solid Solutions in the System $Si_3N_4-AlN-Y_2O_3$,' J. Am. Ceram. Soc., 66 C-96-7 (1983)
  13. A. Rosenflanz and I. W. Chen, 'Kinetics of Phase Transformations in SiAlON Ceramics: I. Effects of Cation Size, Composition, and Temperature,' J. Eur. Ceram. Soc., 19 2325-35 (1999) https://doi.org/10.1016/S0955-2219(99)00097-7
  14. Z. Shen and M. Nygren, 'On the Extension of the $\alpha$-Sialon Phase Area in Yttrium and Rare-Earth Doped Systems,' J. Eur. Ceram. Soc., 17 1639-45 (1997) https://doi.org/10.1016/S0955-2219(97)84389-0
  15. M. Mitomo and A. Ishida, 'Stability of $\alpha$-Sialons in Low Temperature Annealing,' J. Eur. Ceram. Soc., 19 7-15 (1999) https://doi.org/10.1016/S0955-2219(98)00161-7
  16. M. Mitomo, F. Izumi, P. Greil, and G. Petzow, 'Thermal Expansion of $\alpha$-Sialon Ceramics,' Am. Ceram. Soc. Bull., 63 730 (1984)
  17. M. Mitomo, N. Hirosaki, and T. Mitsuhashi, 'Thermal Conductivity of $\alpha$-Sialon Ceramics,' J. Mater. Sci. Lett., 3 915-16 (1984) https://doi.org/10.1007/BF00719587
  18. N. Camscu, D. P. Thompson, and H. Mandal, 'Effect of Starting Composition, Type of Rare Earth Sintering Additive and Amount of Liquid Phase on $\alpha-\beta$ Sialon Transformation,' J. Eur. Ceram. Soc., 17 599-613 (1997) https://doi.org/10.1016/S0955-2219(96)00112-4
  19. C. Zhang, W. Y. Sun, and D. S. Yen, 'Optimizing Mechanical Properties and Thermal Stability of Ln-$\alpha-\beta$-Sialon by Using Duplex Ln Elements (Dy and Sm),' J. Eur. Ceram. Soc., 19 33-9 (1999) https://doi.org/10.1016/S0955-2219(98)00174-5
  20. H. Mandal, F. Kara, S. Turan, and A. Kara, pp. 193-202 in SiAlONs. Ed. by K. Komeya, M. Mitomo, and Y. B. Cheng, Trans Tech. Publications, Switzerland, 2003
  21. K. Ishizawa, N. Ayuzawa, A. Shiranita, M. Takai, N. Uchida, and M. Mitomo, 'Properties of $\alpha$-Sialon Ceramics,' J. Ceram. Soc. Jpn., 94 193-96 (1986)
  22. K. Ishizawa, N. Ayuzawa, H. Haishi, A. Shiranita, M. Takai, and M. Mitomo, 'Some Properties and Applications of $\alpha$-Sialon Ceramics,'pp. 239-50 in Silicon Nitride 2. Ed. by M. Mitomo and S. Somiya, Uchida-Rohkakuho, Tokyo, 1990 (in Jpn.)
  23. A. Shiranita, K. Ishizawa, N. Ayuzawa, M. Takai, M. Yoshizawa, and M. Mitomo, 'Microstructural Characterization of Yb-$\alpha$-Sialon Ceramics Prepared by Post Sintering HIP Treatments,' pp. 907-20 in Advanced Materials' 3, IA : Ceramics, Powders, Corrosion and Advanced Processing, Elsevier Science, Amsterdam, 1994
  24. J. H. Min and M. Mitomo, 'Preparation of Y-$\alpha$-Sialon with Glassy or Crystalline Phases at Grain Boundaries,' Ceram. Int., 21 487-92 (1995)
  25. M. Mitomo, T. Nishimura, and Y. Kitami, 'High Temperature Properties and Grain Boundary Structure in Silicon Nitride Based Ceramics,' pp. 275-80 in Ceramic Transaction 118, Am. Ceram. Soc. (2000)
  26. T. Nishimura, M. Mitomo, A. Ishida, and H. Gu, 'Improvement of High Temperature Strength and Creep of $\alpha$-Sialon by Grain Boudary Crystallization,' Key Eng. Mater., 171-174 741-44 (2000) https://doi.org/10.4028/www.scientific.net/KEM.171-174.741
  27. H. J. Choi, Y.-W. Kim, M. Mitomo, T. Nishimura, J. H. Lee, and D. Y. Kim, 'Intergranular Glassy Phase Free SiC Ceramics Retain Strength at 1500$^{\circ}C$,' Scripta Mater., 50 1203-07 (2004) https://doi.org/10.1016/j.scriptamat.2004.02.008
  28. Y.-W. Kim, S. H. Lee, T. Nishimura, and M. Mitomo, 'Heat- Resistant Silicon Carbide with Aluminum Nitride and Scandium Oxide,' Acta Mater., 53 4701-08 (2005) https://doi.org/10.1016/j.actamat.2005.07.002
  29. M. Mitomo and S. Uenosono, 'Microstructural Development During Gas-Pressure Sintering of $\alpha$-Silicon Nitride,' J. Am. Ceram. Soc., 75 103-08 (1992) https://doi.org/10.1111/j.1151-2916.1992.tb05449.x
  30. S. G. Lee, Y.-W. Kim, and M. Mitomo, 'Relation between Microstructure and Fracture Toughness of Toughened Silicon Carbide Ceramics,' J. Am. Ceram. Soc., 84 1347-53 (2001) https://doi.org/10.1111/j.1151-2916.2001.tb00840.x
  31. I. W. Chen and A. Rosenflanz, ' Tough SiAlON Ceramic Based on $\alpha-Si_3N_4$ with a Whisker-Like Microstructure,' Nature, 389 701-04 (1997) https://doi.org/10.1038/39542
  32. C. Zhang, K. Komeya, J. Tatami, and T. Meguro, 'Inhomogeneous Grain Growth and Elongation of Dy-$\alpha$-Sialon Ceramics at Temperatures above 1800$^{\circ}C$,' J. Eur. Ceram. Soc., 20 939-44 (2000) https://doi.org/10.1016/S0955-2219(99)00208-3
  33. H. Mandal, 'New Developments in $\alpha$-SiAlON Ceramics,' J. Eur. Ceram. Soc., 19 2349-57 (1999) https://doi.org/10.1016/S0955-2219(99)00111-9
  34. M. J. Jones, H. Hyuga, K. Hirao, and Y. Yamauchi, 'Highly Transparent Lu-$\alpha$-SiAlON,' J. Am. Ceram. Soc., 87 714-16 (2004) https://doi.org/10.1111/j.1551-2916.2004.00714.x
  35. J. W. H. Krevel, H. T. Hintzen, R. Metselaar, and A. Meijerink, 'Long Wavelength $Ce^{3+}$ Emmision in Y-Si-O-N Materials,' J. Alloy Comp., 268 272-77 (1998) https://doi.org/10.1016/S0925-8388(97)00550-1
  36. K. Uheda, R. Takizawa, T. Endo, H. Yamane, M. Shimada, C. M. Wang, and M. Mitomo, 'Synthesis and Luminescent Properties of Eu-Doped $LaSi_3N_5$ Phosphor,' J. Lumin., 81- 89 967-69 (2000)
  37. R. J. Xie, M. Mitomo, K. Uheda, F. F. Xu, and Y. Akimune, 'Preparation and Luminescence Spectra of Calcium- and Rare-Earth (R=Eu, Tb, and Pr)-Doped $\alpha$-SiAlON Ceramics,' J. Am. Ceram. Soc., 85 1229-34 (2002) https://doi.org/10.1111/j.1151-2916.2002.tb00250.x
  38. J. W. H. Krevel, J. W. T. Rutten, H. Mandal, H. T. Hintzen, and R. Metselaar, 'Luminescence Properties of Terbium-, Cerium, or Europium-Doped $\alpha$-Sialon Materials,' J. Solid State Chem., 165 19-24 (2002) https://doi.org/10.1006/jssc.2001.9484
  39. R. J. Xie, N. Hirosaki, M. Mitomo, T. Suehiro, X. Xu, and H. Tanaka, 'Photo-Lluminescence of Rare-Earth-Doped Ca-$\alpha$-SiAlON Phosphors : Composition and Concentration Dependence,' J. Am. Ceram. Soc., 88 2883-88 (2005) https://doi.org/10.1111/j.1551-2916.2005.00532.x
  40. K. Sakuma, K. Omichi, N. Kimura, M. Ohashi, D. Tanaka, N. Hirosaki, Y. Yamamoto, R. J. Xie, and T. Suehiro, 'Warm-White Light-Emitting Diode with Yellowish Orange SiAlON Ceramic Phosphor,' Opt. Lett., 29 2001-03 (2004) https://doi.org/10.1364/OL.29.002001
  41. R. J. Xie, N. Hirosaki, M. Mitomo, Y. Yamamoto, T. Suehiro, and N. Ohashi, 'Photo-Luminescence of Cerium-Doped $\alpha$-SiAlON Materials,' J. Am. Ceram. Soc., 87 1368-70 (2004) https://doi.org/10.1111/j.1151-2916.2004.tb07738.x
  42. R. J. Xie, N. Hirosaki, M. Mitomo, K. Uheda, T. Suehiro, X. Xu, Y. Yamamoto, and T. Sekiguchi, 'Strong Green Emission from $\alpha$-SiAlON Activated by Divalent Ytterbium under Blue Light Irradiation,' J. Phys. Chem., B109 9490- 94 (2005)
  43. R. J. Xie, N. Hirosaki, M. Mitomo, K. Takahashi, and K. Sakuma, 'Highly Efficient White-Light Emitting Diodes Fabricated with Short-Wavelength Yellow Oxynitride Phosphors,' Appl. Phys. Lett., 88 101104/1-3 (2006)
  44. T. Mukai and S. Nakamura, 'White and UV LEDs,' Ohbutsu(Appl. Phys.), 68 152-55 (1998) (in Jpn.)
  45. K. Sakuma, N. Hirosaki, N. Kimura, M. Ohashi, R. J. Xie, Y. Yamamoto, T. Suehiro, K. Asano, and D. Tanaka, 'White Light-Emitting Diode Lamps Using Oxynitride and Nitride Phosphor Materials,' IEICE Elect., E88-C 2057-64 (2005) https://doi.org/10.1093/ietele/e88-c.11.2057

Cited by

  1. Phase Formation and Physical Properties of SiAlON Ceramics Fabricated by Gas-Pressure Reactive Sintering vol.24, pp.6, 2017, https://doi.org/10.4150/KPMI.2017.24.6.431