A Study on Flow Characteristics of PBK40 for Glass Lens Forming Process Simulation Using a Plate Heating Type

Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 연구

  • 장성호 (한국생산기술연구원 정밀금형팀) ;
  • 윤길상 (한국생산기술연구원 정밀금형팀) ;
  • 신광호 (한국생산기술연구원 정밀금형팀) ;
  • 이영민 (한국생산기술연구원 정밀금형팀) ;
  • 정우철 (한국생산기술연구원 정밀금형팀) ;
  • 강정진 (한국생산기술연구원 정밀금형팀) ;
  • 정태성 (재영솔루텍) ;
  • 김동식 (재영솔루텍) ;
  • 허영무 (한국생산기술연구원 정밀금형팀)
  • Published : 2007.04.01

Abstract

Recently, remarkable progress has been made in both technology and production of optical elements including aspheric lens. Especially, requirements for machining glass materials have been increasing in terms of limitation on using environment, flexibility of material selection and surface accuracy. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical GMP process was developed with an eye to mass production of precision optical glass parts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as camera, video camera, aspheric lens for laser pickup, $f-\theta$ lens for laser printer and prism, and me glass parts including diffraction grating and V-grooved base. GMP process consist a succession of heating, forming, and cooling stage. In this study, as a fundamental study to develop molds for GMP used in fabrication of glass lens, we conducted a glass lens forming simulation. In prior to, to determine flow characteristics and coefficient of friction, a compression test and a compression farming simulation for PBK40, which is a material of glass lens, were conducted. Finally, using flow stress functions and coefficient of friction, a glass lens forming simulation was conducted.

Keywords

References

  1. Suzuki, H., Hara, S. and Matsunaga, H., 'Study on Aspherical Surface Polishing Using a Small Rotating Tool,' Journal of the Japan society for precision engineering, Vol. 59, No. 10, pp.1713-1718, 1993 https://doi.org/10.2493/jjspe.59.1713
  2. Jeon, B. H., Hong, S. K. and Pyo, C. R., 'Finite Element Analysis for Shape Prediction on Micro Lens Forming,' Transactions of Materials Processing, Vol. 11, No.7, pp.581-588, 2002 https://doi.org/10.5228/KSPP.2002.11.7.581
  3. Park, M. S, Kang, G. M. and Han, D. S., 'Quality Assessment by Analysis of Yoke Caulking Process Considering Strain Rate Sensitivity,' Journal of the Korean Society for Precision Engineering, Vol. 20, No.6, pp.37-46, 2003
  4. Na, J. W., Rhim, S. H., Oh, S. I. and Jeon, B. H., 'Finite Element Analysis of Glass Lens Forming Process Using Open Die,' Transaction of Materials Processing, Vol. 12, No.4, pp.296-301, 2003 https://doi.org/10.5228/KSPP.2003.12.4.296
  5. Korea Institute of Industrial Technology(KITECH), 'Development of Micro Glass Lens of Non-spherical surface for Camera Phone,' pp.11-44, 2004
  6. Sumita Optical Glass, Inc., 'Optical Glass Data Book,' Glass Data Version 3.03, pp.199, 2002