Synthesis and characterization of Mg-Si thermoelectric compound subjected to mechanical alloying

기계적 합금화에 의한 Mg-Si계 열전화합물의 합성 및 평가

  • Lee, Chung-Hyo (Dept. of Advanced Materials Science and Engineering, Mokpo University)
  • 이충효 (목포대학교 신소재공학과)
  • Published : 2007.06.30

Abstract

We have applied mechanical alloying (MA) to get $Mg_2Si$ thermoelectric material with nano-sized grains. An optimal milling and heat treatment conditions to obtain the single phase of $Mg_2Si$ compound with fine microstructure were investigated by X-ray diffraction and differential scanning calorimetry (DSC) measurement. The $Mg_{66.7}Si_{33.3}$ MA samples ball-milled for $20{\sim}180\;hrs$ exhibit two broad exothermic heat releases around $220^{\circ}C$ and $570^{\circ}C$. On the other hand, MA sample ball-milled far 260 hrs exhibits only a sharp exothermic peak at $230^{\circ}C$ Single phase Mg2Si powder can be obtained by MA of $Mg_{66.7}Si_{33.3}$ mixture for 60 hours and subsequently heated up to $620^{\circ}C$. Sintering of the MA powders was performed in a spark plasma sintering (SPS) machine using graphite dies at $800{\sim}900^{\circ}C$ under 50 MPa. The shrinkage of sintering sample during SPS was significant at about $200^{\circ}C$. All compact bodies have a high relative density above 94% with metallic glare on the surface.

본 연구에서는 나노결정립의 $Mg_2Si$ 열전화합물을 제조하기 위하여 기계적 합금화(MA)를 적용하였다. 단상의 초미세 $Mg_2Si$ 열전화합물을 얻기 위하여 최적 볼밀조건 및 열처리 조건을 X선 회절분석과 시차주사 열량분석을 이용하여 조사하였다. $Mg_{66.7}Si_{33.3}$ 혼합분말을 $20{\sim}180$시간까지 볼밀 처리한 경우 모든 시료에서 $220^{\circ}C$$570^{\circ}C$ 근방에 broad한 발열 반응이 관찰되었다. 한편 $Mg_{66.7}Si_{33.3}$ 혼합분말을 260시간 동안 볼밀 처리한 경우 $230^{\circ}C$에 예리한 발열피크를 보였다. 단상의 $Mg_2Si$ 화합물은 $Mg_{66.7}Si_{33.3}$ 혼합분말을 60시간 동안 MA처리 후 $620^{\circ}C$까지 열처리함으로써 얻을 수 있었다. MA분말시료의 치밀화는 50MPa, $800{\sim}900^{\circ}C$에서 흑연다이를 사용하여 SPS 소결을 실시하였다. Mg-Si계 MA 분말시료의 SPS 소결시 수축은 $200^{\circ}C$ 근방에서 현저하게 관찰되었다. SPS법으로 고화된 성형체의 밀도측정 결과, 모든 시료에서 이론밀도의 94% 이상 금속광택을 나타내는 치밀한 소결체임을 알 수 있었다.

Keywords

References

  1. S. Sugihara, S. Kawashima, H. Suzuki and R. Sekine, 'Basic approach to thermoelectric materials', J. Jpn. Inst. Metals 63 (1999) 1368 https://doi.org/10.2320/jinstmet1952.63.11_1368
  2. M. Umemoto, Z.G. Liu, R. Omatsuzawa and K. Tsuchiya, 'Production and characterization of Mn-Si thermoelectric material', J.Metastable and Nanocrystalline Materials 8 (2000) 918 https://doi.org/10.4028/www.scientific.net/JMNM.8.918
  3. Y. Isoda, Y. Imai and Y. Shinohara, 'The effect of crystal grain size on thermoelectric properties of sintered ${\beta}-FeSi_2$', J. Jpn. Inst. Metals 67 (2003) 410 https://doi.org/10.2320/jinstmet1952.67.8_410
  4. H. Lange, 'Electron properties of semiconducting silicides', Phys. Stat. Sol. 201 (1997) 3 https://doi.org/10.1002/1521-3951(199705)201:1<3::AID-PSSB3>3.0.CO;2-W
  5. Y. Noda, H. Kon, Y. Furukawa, A. Nishida and K. Masumoto, 'Temperature dependence of thermoelectric properties of $Mg_2Si_{0.6}Ge_{0.4}$', Materials Transactions JIM 33 (1992) 851 https://doi.org/10.2320/matertrans1989.33.851
  6. G.H. Li and Q.P. Kong, 'Processing and thermal stability of nano-$Mg_2Si$ intermetallic compound', Scripta Metallurgica et Materialia 32 (1995) 1435 https://doi.org/10.1016/0956-716X(95)00184-W
  7. U. Mizutani and C.H. Lee, 'Effect of mechanical alloying beyond the completion of glass formation for Ni-Zr alloy powders', J. Mat. Sci. 25 (1990) 399 https://doi.org/10.1007/BF00714046
  8. R. Schwarz and C.C. Koch, 'Formation of amorphous alloys by the mechanical alloying of crystalline powders of pure metals and powders of intermetallics', Appl. Phys. Lett. 49 (1986) 146 https://doi.org/10.1063/1.97206
  9. C.H. Lee, T. Fukunaga, Y. Yamada, H. Okamoto and U. Mizutani, 'Amorphization process induced by mechanical alloying in immiscible Cu-Ta system', J. Phase Equilibria 14 (1993) 167 https://doi.org/10.1007/BF02667804
  10. W.H. Hall, 'Characterization of crystal size and strain by X-ray diffraction', J. Inst. Met. 75 (1948) 1127
  11. T.B. Massalski, 'Binary alloy phase diagrams', 2nd ed. (ASM, 1990) p. 2547
  12. F.R. de Boer, R. Boom, W.C.M. Marten, A.R. Miedema and A.K. Niessen, 'Cohesion in metals' (North-Holland, Amsterdam, 1988) p. 248
  13. H.J. Fecht, E. Hellstern, Z. Fu and W. L. Johnson, 'Nanocrystalline metals prepared by high-energy ball milling', Metal. Trans. 21 (1990) 2333 https://doi.org/10.1007/BF02646980
  14. C.H. Lee, M. Mori and U. Mizutani, 'Differential scanning calorimetry study of various intermetallic compounds subjected to mechanical grinding', J. Non-Cryst. Solids 117-118 (1990) 733