알루미늄 스페이스 프레임 차량의 구조 최적화 설계 기법

Structural Design Optimization of the Aluminum Space Frame Vehicle

  • 강혁 (현대자동차 연료전지개발2팀/선행해석팀) ;
  • 경우민 (현대자동차 연료전지개발2팀/선행해석팀)
  • 발행 : 2008.02.01

초록

Due to the global environment problems and the consumer's need for higher vehicle performance, it becomes very important for the global car makers to reduce vehicle weight. To reduce vehicle weight, many car makers have tried to use lightweight materials, for example, aluminum, magnesium, and plastics, for the vehicle structures and components. Especially, the ASF(aluminum space frame) is known for the excellent concept of the vehicle to satisfy structural rigidity, safety performance and weight reduction. In this research, the design of experiments and the multi-disciplinary optimization technique were utilized to meet the weight and structural rigidity target of the ASF. For the structural performance of the ASF, the locations and the size of aluminum extruded frames, aluminum cast nodes, and the aluminum sheets were optimized. As a result, the optimization design procedure has been set up to meet both structural and weight target of the ASF, and the assembled ASF showed good structural performance and weight reduction.

키워드

참고문헌

  1. W. Leitermann and J. Christlein, "The 2nd Generation Audi Space Frame of the A2 : A Trendsetting All-Aluminum Car Body Concept in a Compact Class Car," FISITA, F2000G360, 2000
  2. H. Kang and J. S. Kim, "The Development of Lightweight Vehicle using Aluminum Space Frame," Proceedings of the 7th Next Generation Vehicles Technology, pp.367-373, 1999
  3. H. Y. Kim, J. K. Kim, S. J. Heo and H. Kang, "Design of the Impact Energy Absorbing Members and Evaluation of the Crashworthiness for Aluminum Intensive Vehicle," Transactions of KSAE, Vol.10, No.1, pp.216-233, 2002
  4. Y. D. Chung, H. Kang and W. S. Cho, "The Development of Lightweight Vehicle Using Aluminum Space Frame," FISITA, F2000G361, 2000
  5. W. M. Kyoung, K. H. Park and H. Kang, Structural Design Optimization of the Aluminum Space Frame Vehicle, CJK-OSM2, BUSAN, TS10-4, 2002