Transactions of the Korean Society of Machine Tool Engineers (한국공작기계학회논문집)

The Korean Society of Manufacturing Technology Engineers (한국생산제조학회)
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A Study on Roll Forming Simulation of Under Rail

언더레일의 롤포밍 공정 시뮬레이션에 관한 연구

  • 정상화 (조선대학교 기계공학과) ;
  • 이상희 (조선대 대학원 기계공학과) ;
  • 김광호 (조선대 대학원 기계공학과) ;
  • 김재상 (조선대 대학원 기계공학과) ;
  • 김종태 (재영엠티에스(주) 광주공장)
  • Published : 2008.06.15
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Abstract

Roll forming process is one of the most widely used processes in the world for forming metals. It can manufacture goods of the uniform cross section throughout the continuous processing. However, process analysis is very difficult because of the inherent complexity. Therefore, time is consuming and much money are needed for manufacturing goods. In order to overcome this difficulty, a new computational method based on the rigid-plastic finite element method is developed for the analysis of roll forming process. In this paper, the design of roll forming process and the simulation are performed to manufacture the upper member at under rail composed of three members. The cold rolled carbon steel sheet(SCP-1) is used in this simulation, and a flow stress equation is set up by conducting the tensile test. The upper member is designed using two types of design for a excellent design. Each types are simulated and compared with the strain distribution using SHAPE-RF software. In addition, the numerical magnitude of bow and camber which are the buckling phenomenon is estimated.

Keywords

References

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