DOI QR코드

DOI QR Code

In-line Smart Oil Sensor for Machine Condition Monitoring

기계 상태진단을 위한 인-라인형 오일 모니터링 스마트 센서

  • Kong, H. (Energy Mechanics Research Center, Korea Institute of Science and Technology) ;
  • Ossia, C.V. (Energy Mechanics Research Center, Korea Institute of Science and Technology) ;
  • Han, H.G. (Energy Mechanics Research Center, Korea Institute of Science and Technology) ;
  • Markova, L. (V. A. Belyi Metal - Polymer Research Institute of Belarus National Academy of Science)
  • 공호성 (한국과학기술연구원 에너지메카닉스연구센터) ;
  • 오씨아빅터 (한국과학기술연구원 에너지메카닉스연구센터) ;
  • 한흥구 (한국과학기술연구원 에너지메카닉스연구센터) ;
  • 류보브마르코바 (MPRI 고멜 백러시아)
  • Published : 2008.06.30

Abstract

An integrated in-line oil monitoring detector assigned for continuous in situ monitoring multiple parameters of oil performance for predicting economically optimal oil change intervals and equipment condition control is presented in this study. The detector estimates oil deterioration based on the information about chemical degradation, total contamination, water content of oil and oil temperature. The oil oxidation is estimated by "chromatic ratio", total contamination is measured by the changes in optical intensity of oil in three optical wavebands ("Red", "Green" and "Blue") and water content is evaluated as Relative Saturation of oil by water. The detector is able to monitor oils with low light absorption (hydraulic, transformer, turbine, compressor and etc. oils) as well as oils with rather high light absorption in visible waveband (diesel and etc. oils). In a case study that the detector is applied to a diesel engine oil, it is found that the detector provides good results on oil chemical degradation as well as soot concentration.

Keywords

References

  1. 공호성, "윤활관리기법을 이용한 설비상태진단 및 진단기술", 소음진동(Journal of kSNVE), 제17권 제3 호, pp. 26-30, 2007
  2. US Pat. No.6151108, Kwon, Oh Kwan; Kong, Hosung; Han, Hung-Gu; Yoon, Eui-Sung; Myshkin, Nickolai K, Markova Lyubov V., Semeniouk, Mikhail S. 'On-line measurement of contaminant level in lubricating oil', Nov.21, 2000
  3. Kumar, S., Muherjee, P.S., Mishra, N.M., "Online Condition Monitoring of Engine Oil", Industrial Lubrication and Tribology, Vol. 57 (6), pp. 260-267, 2005 https://doi.org/10.1108/00368790510622362
  4. Turner, J.D., Austin, L., "Electrical Technique for Online Condition Monitoring", Measurement Science and Technology, Vol. 14 (10), pp. 1794-1800, 2003 https://doi.org/10.1088/0957-0233/14/10/308
  5. Lubrigard Corporations, Lubrigard oil condition sensors- on board oil condition monitoring brochure, 2005. p.1-, Available at /www.lubrigard.com/products/literature/LG-OCS-1.pdfS [accessed 17 January 2006]
  6. Delphi Corporations. Delphi diesel engine oil condition sensor brochure, Sepember 2004. p. 1-, Available at /www.delphi.com/pdf/ppd/sensors/et_oilcond. pdfS [accessed 16 January 2006]
  7. ISO/DIS 14830-1, "Condition Monitoring and Diagnostics of Machine - Tribology-Based Monitoring and Diagnostics-, Part 1: General Guidelines", 2001
  8. Hidekazu TAI, Jyouji SEKI, Takuro KIDA and Tsutomu KOBAYASHI, "Vibration-type Viscometer Using a Triangular Bimorph Transducer -measurement of High Viscosity by Low-frequency Operation-", Japanese Journal of Applied Physics, Vol. 43,No. 5B, pp. 3088-3089, 2004 https://doi.org/10.1143/JJAP.43.3088
  9. KEREM DURDAG and JEFF ANDLE, "Real-time Viscosity Measurement for Condition-based Monitoring Using Solid-state Viscosity Sensor", Tribology Transactions, 51, pp. 296-302, 2008 https://doi.org/10.1080/10402000701773361
  10. SKF, "New Life Handbook", June 1989
  11. Pall Corporation, WS04 Portable water sensor, http://www.pall.com/pdf/WS04.pdf, [accessed 24 June 2008]
  12. Vaisala, Vaisala HUMICAP® Moisture and Temperature Transmitter Series for Oil MMT330', http://www.vaisala.com/instruments/products/moistureinoil/mmt330, [accessed 24 June 2008]
  13. HIAC PM4000 Online Liquid Particle Monitor, http:/ /www.particle.com/index.php/hachultra/catalogue/ hiac/hiac_pm4000, [accessed 24 June 2008]
  14. 공호성 외, "분광분석법을 이용한 윤활유 오염물 및 마모입자 분석에 있어서의 문제점 고찰", 한국윤활학회, Vol. 15, No. 2, 1999
  15. 이대성, "마이크로 스마트 센서의 기술개요", C&I, pp. 8-15. 2006 (10)
  16. "오일 열화 실시간 모니터링 방법 및 장치", 대한민국 특허출원 2006-0070869 (2006), USA patent application No. 11/640,012 (2006)
  17. 공호성 외, "오일 열화 진행에 따른 오일의 색채 특성 변화", KSTLE, Vol. 24, No. 1, pp. 7-13, 2008
  18. Ossia, C.V., Kong, H., Markova, L.V., and Myshkin, N.K., "On the Use of Intrinsic Fluorescence Emission Ratio in the Characterization of Hydraulic Oil Degradation", Tribology International, 41, pp. 103- 10, 2008 https://doi.org/10.1016/j.triboint.2007.05.007
  19. Ossia, C.V., Kong, H., Han, H. G., Markova, L., and Makarenko, V., "Chromatic Parameters in the Condition Monitoring of Synthetic Hydraulic Oils", KSTLE International Journal, Vol. 8, No. 1, pp. 1-6, June 2007
  20. 공호성 외, "디젤 엔진오일 내 Soot 함량 증가에 따른 오염도 측정에 관한 실험적 고찰", 한국윤활학회지, Vol. 19, No. 5, pp. 251-258, 2003