Design of The Micro Fluidic Heat Flux Sensor

유동형 미세 열유속 센서의 설계

  • Kim, Jung-Kyun (Department of Mechatronics, Gwangju Institute of Science and Technology) ;
  • Cho, Sung-Cheon (Department of Mechatronics, Gwangju Institute of Science and Technology) ;
  • Lee, Sun-Kyu (Department of Mechatronics, Gwangju Institute of Science and Technology)
  • 김정균 (광주과학기술원 기전공학과) ;
  • 조성천 (광주과학기술원 기전공학과) ;
  • 이선규 (광주과학기술원 기전공학과)
  • Published : 2009.11.01

Abstract

A suspended membrane micro fluidic heat flux sensor that is able to measure the heat flow rate was designed and fabricated by a complementary-metal-oxide-semiconductor-compatible process. The combination of a thirty-junction gold and nickel thermoelectric sensor with an ultralow noise preamplifier, low pass filter, and lock-in amp has enabled the resolution of 50 nW power and provides the sensitivity of $11.4\;mV/{\mu}W$. The heater modulation method was used to eliminate low frequency noises from sensor output. It is measured with various heat flux fluid of DI-water to test as micro fluidic application. In order to estimate the heat generation of samples from the output measurement of a micro fluidic heat-flux sensor, a methodology for modeling and simulating electro-thermal behavior in the micro fluidic heat-flux sensor with integrated electronic circuit is presented and validated. The electro-thermal model was constructed by using system dynamics, particularly the bond graph. The electro-thermal system model in which the thermal and the electrical domain are coupled expresses the heat generation of samples converts thermal input to electrical output. The proposed electro-thermal system model shows good agreement with measured output voltage response in transient state and steady-state.

Keywords

References

  1. Diller, T. E., "Advances in Heat Flux Measurements-In Advances in Heat Transfer, Vol. 23," Elsevier, pp. 279-368, 1993
  2. Eminoglu, S., Tezcan, D. S., Tanrikulu, M. Y. and Akin, T., "Low-cost uncooled infrared detectors in CMOS process," Sensors and Actuators A: Physical, Vol. 109, No. 1-2, pp. 102-113, 2003 https://doi.org/10.1016/j.sna.2003.08.013
  3. Matsumiya, M., Shin, W., Izu, N. and Murayama, N., "Nano-structured thin-film Pt catalyst for thermoelectric hydrogen gas sensor," Sensors and Actuators B: Chemical, Vol. 93, No. 13, pp. 309-315, 2003 https://doi.org/10.1016/S0925-4005(03)00223-5
  4. Buchner, R., Rohloff, K., Benecke, W. and Lang, W., "A high-temperature thermopile fabrication process for thermal flow sensors," Sensors and Actuators A: Physical, Vol. 130-131, pp. 262-266, 2006 https://doi.org/10.1016/j.sna.2006.02.009
  5. Oh, S. H., Jeon, J. C., Kim, M. H. and Lee, S. S., "The micro Heat flux sensor using electroplated copper layers," J. of the KSPE, Vol. 17, No. 7, pp. 226-231, 2000
  6. Kim, J. H., Kim, B. S., Cho, H. H. and Kim, Y. J., "Fabrication and evaluation of a micro heat flux sensor using thermopile," Proc. of the KSPE Spring Conference, pp. 1210-1213, 2005
  7. Han, E. K., Choi, G. C., Rho, B. O., Park, T. W. and Lee, M. H., "Development of heat flux sensor using adhesive type film gauge for measuring temperature," J. of the KSPE, Vol. 9, No. 2, pp. 52-60, 1992
  8. Zhang, Y. and Tadigadapa S., "Calorimetric biosensors with integrated microfluidic channels," Biosensors and Bioelectronics, Vol. 19, No. 12, pp. 1733-1743, 2004 https://doi.org/10.1016/j.bios.2004.01.009
  9. Baier, V., Fodisch, R., Ihring, A., Kessler, E., Lercher, J., Wolf, G., Kohler, J. M., Nietzsch, M. and Krugel, M., "Highly sensitive thermopile heat power sensor for micro-fluid calorimetry of biochemical processes," Sensors and Actuators A: Physical, Vol. 123-124, pp. 354-359, 2005 https://doi.org/10.1016/j.sna.2005.05.018
  10. Dehe, A., Fricke. K. and Hartnagel, H. L., "Infrared thermopile sensor based on AlGaAs-GaAs micromachining," Sensors and Actuators A: Physical, Vol. 47, No. 1, pp. 432-436, 1995 https://doi.org/10.1016/0924-4247(94)00936-C
  11. Johannessen, E. A., Weaver, J. M. R., Cobbold, P. H. and Cooper, J. M., "A Suspended Membrane Nanocalorimeter for Ultralow Volume Bioanalysis," IEEE Trans. on Nanobioscience, Vol. 1, No. 1, pp. 29-36, 2002 https://doi.org/10.1109/TNB.2002.806935
  12. Kemp, R. B. and Guan, Y., "Heat flux and the calorimetric-resirometric ratio as measures of catabolic flux in mammalian cells," Thermochimica Acta, Vol. 300, No. 1-2, pp. 199-211, 1997 https://doi.org/10.1016/S0040-6031(96)03125-5
  13. Kim, J. K., Kim, T. H., Cho, S. C., Shin, S. M. and Lee, S. K., "Modeling and fabrication of thin film thermopile sensor," J. of Va. Sci. Technol. B, Vol. 27, No. 3, pp. 1466-1472, 2009 https://doi.org/10.1116/1.3046152
  14. Granda, J. J, "The role of bond graph modeling and simulation in mechatronics systems:An integrated software tool: CAMP-G, MATLAB-SIMULINK," Mechatronics, Vol. 12, No. 9, pp. 1271-1295, 2002 https://doi.org/10.1016/S0957-4158(02)00029-6
  15. JEDEC, "EIA/JEDEC Standard No. 51-1, Integrated Circuits Thermal Measurement Method-Electrical Test Method (Single Semiconductor Devices)," JEDEC, pp. 3- 24, 1995