배기매니폴드의 열응력 해석을 위한 배기계 모델 구성에 관한 연구

A Study on the Exhaust System Model for Thermal Stress Analysis of Exhaust Manifold

  • 최복록 (강릉원주대학교 기계자동차공학부) ;
  • 이경우 (현대자동차 파워트레인해석팀) ;
  • 장훈 (현대자동차 파워트레인해석팀)
  • 투고 : 2009.09.02
  • 심사 : 2010.05.03
  • 발행 : 2010.11.01

초록

In this study, we investigated the efficient FE modelling techniques for thermal stress analysis of the exhaust manifold subject to thermo-mechanical cyclic loadings. At first, full engine model was considered to identify the critical locations and their results were compared to failure site shown by the engine bench test. And the equivalent system model was proposed based on the mechanical behavior of the full engine model. The weak areas of both FE models show a good agreement with the experimental crack location. As a result, a simplified modelling methodology was verified to estimate the thermo-mechanical behaviors of the exhaust manifold under thermal shock test condition.

키워드

참고문헌

  1. B. L. Choi, H. Chang and K. H. Park, "Low Cycle Thermal Fatigue of Engine Exhaust Manifold," Int. J. Automotive Technology, Vol.5, No.4, pp.297-302, 2004.
  2. B. K. Kim, E. H. Lee and B. L. Choi, "Thermal Deformation Analysis of Exhaust Manifold for Turbo Diesel Engine in Considering of Flange Design," Transactions of KSME, Vol.31, No.3, pp.338-343, 2007.
  3. K. H. Park, B. L. Choi, K. W. Lee, K. S. Kim and Y. Y. Earmme, "Modelling and Design of an Exhaust Manifold under Thermo Mechanical Loading," Journal of Automobile Engineering, Vol.220, No.D-12, pp.1755-1764, 2006. https://doi.org/10.1243/09544070D06404
  4. E. Charkaluk, A. Bognonnet, A. Constantinescu and K. Dang Van, "Fatigue Design of Structure under Thermomechanical Loading," Fatigue Fracture Engineering Material Structure 25, pp.1199-1206, 2002. https://doi.org/10.1046/j.1460-2695.2002.00612.x
  5. S. S. Manson, Thermal Stress and Low-Cycle Fatigue, McGraw-Hill, pp.245-274, 1966.
  6. A. Weronski and T. Hejwowski, Thermal Fatigue of Metals, Marcel Dekker, Inc., pp.108-172, 1991.
  7. ABAQUS Analysis User's Manual, Vol. III : Materials.
  8. Y. Watanabe, K. Shiratani, S. Iwanaga and K. Nishino, "Thermal Fatigue Life Prediction for Stainless Steel Exhaust Manifold," SAE 980841, 1998.
  9. N. Mamiya, T. Masuda and Y. Noda, "Thermal Fatigue Life of Exhaust Manifold Predicted by Simulation," SAE 2002-01-0854, 2002.
  10. T. Gocmez and U. Deuster, "An Integral Engineering Solution for Design of Exhaust Manifolds," SAE 2009-01-1229, 2009.