DOI QR코드

DOI QR Code

Optimization of Kiln Process Parameters of Low-Temperature Sintering Lightweight Aggregate by Response Surface Analysis

반응표면분석법에 따른 저온소성 경량골재의 킬른공정변수 최적화

  • Received : 2010.08.12
  • Accepted : 2010.09.10
  • Published : 2010.09.30

Abstract

This paper was to evaluate the influence of kiln process parameter(kiln angle, kiln rotating speed) of lightweight aggregate using waste glass and bottom ash with industrial by-products on thermal conductivity, density, water absorption, fracture load and porosity by response surface analysis. In the results of surface plot and contour plot, it has verified that kiln residence time of lightweight aggregate increase as kiln angle and rotating speed decreases. For this reason, pore size and quantity tend to increase by active reaction of forming agent. It seems to be that increase in pore size and quantity have caused decreasing density, fracture load and thermal conductivity, and increasing water absorption. In conclusion, optimization of kiln process parameter on thermal conductivity, density, water absorption, fracture load and porosity by response surface analysis are kiln angle 2.4646%, kiln rotating speed 40.7089 rpm.

Keywords

References

  1. C. H. Seo, "A Study on Properties and States of Lightweight Concrete(in Korean)," pp. 10-8, Ph. D. Thesis, Hanyang University, Seoul, 1985.
  2. S. B. Park, "Development of Recycle and Treatment Technique for Industrial Waste(in Korean)," pp. 153-56, Ministry of Construction and Transportation, Seoul, 2000.
  3. J. Reindi, "Development of Non-Traditional Glass Markets," pp. 76-8, Resource Recycling Conference, October, New York, 1991.
  4. T. C. Huang and H. I. Chen, "Synthesis and Characterization of Gas Permselective Alumina Membrane," Key Eng. Mater., 115 81-92 (1996). https://doi.org/10.4028/www.scientific.net/KEM.115.81
  5. S. Yashima, Y. Kanda, and S. Sano, "Relationship Between Particle Size and Fracture Energy or Impact Velocity Required to Fracture as Estimated from Single Particle Crushing," Powder Tech., 51 277-82 (1987). https://doi.org/10.1016/0032-5910(87)80030-X
  6. S. Grandjean, J. Absi, and D. S. Smith, "Numerical Calculation of the Thermal Conductivity of Porous Ceramics Based on Micrographs," J. Eur. Ceram. Soc., 26 [13] 2669-76 (2005).
  7. K. I. Harikrishnan and K. Ramamurithy, "Study of Parameters Influencing the Properties of Sintered Fly Ash Aggregates," J. Solid Waste Tech Manage, 30 136-42 (2004).
  8. J. H. Park, "Effects of Admixture on the Preparation of Sintered Artificial Lightweight Aggregate using Bituminous Coal Ash and Its Sintering Characteristics," pp. 112-22 in Ph. D Thesis, Chungnam National University, Deajun, 2001.
  9. K. Ramamurthy and K. I. Harikrishnan, "Influence of Binders on Properties of Sintered Fly Ash Aggregate," Cem. Concr. Comp., 28 33-8 (2006). https://doi.org/10.1016/j.cemconcomp.2005.06.005
  10. S. Chandra and L. Berntsson, "Lightweight Aggregate Concrete," pp. 46-51, William Andrew Inc. New York, 2002.
  11. E. Orton and H. F. Staley, "States of C, Fe, and S in Clays during Various Stages of Burning," pp. 21-35, 3rd Report, National Brick Manufacturers' Association, Indiapolis., 1908.
  12. T. Y. Lim, B. I. Kim, and B. S. Hyun, "Method of Fabrication on Lightweight Aggregate Using Waste Glass, Korea," Korea Patent 10-2003-0046564 (2005).
  13. Y. S. Lee, T. M. Youn, and W. H. Kang, "Dissolution Properties of $K_2O-CaO-MgO-SiO_2-P_2O_5$ Glasses," J. Kor. Ceram. Soc., 40 [11] 1132-37 (2003). https://doi.org/10.4191/KCERS.2003.40.11.1132
  14. S. S. Kim, J. B. Lee, B. R. Nam, and K. P. Park, "Performance Evaluation of Artificial Lightweight Aggregate Mortar Manufactured with Waste Glass(in Korean)," J. Kor. Conc. Ins., 21 [2] 147-52 (2009). https://doi.org/10.4334/JKCI.2009.21.2.147
  15. Y. J. Jung, Y. S. Chu, J. K. Lee, and H. Song "Physical Properties of Lightweight Materials According to the Replacement Ratios of the Admixture(in Korean)," J. Kor. Ceram. Soc., 46 [6] 633-38 (2009). https://doi.org/10.4191/KCERS.2009.46.6.633
  16. Y. S. Chu, "Pore Structure and Physical Characteristics of Porous Material Fabricated Using Recycled Glass Abrasive Sludge(in Korean)," pp. 45-7, Ph. D. Thesis, Hanyang University, Seoul, 2007.
  17. KS F 2533, "Method of Test for Particle Density and Water Absorption of Light Weight Coarse Aggregates for Structural Concrete," Korean Industrial Standards, 2002.
  18. KS L 3304, "Testing Method for Specific Gravity and True Porosity of Insulating Fire Bricks," Korean Industrial Standards, 2007.