Food Engineering Progress (산업식품공학)

Korean Society for Industrial Food Engineering (한국산업식품공학회)
권호 표지

Development of Vacuum Puffing Machine for Non-deep Fried Yukwa and Its Puffing Characteristics by Process Variables

비유탕 유과 제조를 위한 진공팽화기의 개발 및 공정변수에 따른 유과의 팽화특성

  • Yu, Je-Hyeok (Department of Food Science and Technology, Kongju National University) ;
  • Ryu, Gi-Hyung (Department of Food Science and Technology, Kongju National University)
  • Received : 2010.03.29
  • Accepted : 2010.07.01
  • Published : 2010.08.30
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Abstract

The aim of this study was to analyse the quality of Yukwa puffed by using a vacuum puffing machine and compare to deep-fried Yukwa. The effect of vacuum puffing condition including heating temperature(100-${160^{\circ}C}$), preheating time(0-8 min) and vacuum puffing time(5-20 min) on physical and microstructure characteristics of the Yukwa was investigated. Vacuum puffed Yukwa at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 10 min puffing time had highest value in volumetric expansion ratio(10.04) and lowest value in bulk density(0.15 g/$cm^{3}$). The breaking strength showed the lowest value of 140 g/$cm^{3}$ in vacuum puffing Yukwa at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 15 min puffing time. The Yukwa puffed with the vacuum puffing machine at ${100^{\circ}C}$ heating temperature, 6 min preheating time and 15 min puffing time had the higher value of bulk density and the lower value of volumetric expansion ratio than those of deep-fried Yukwa. Increasing preheating time and vacuum puffing time caused an increase in white and an decrease in yellowness. The vacuum-puffed Yukwa exhibited smaller and uniform cell structure, while deep-fried Yukwa exhibited apparently in larger pores inside and smaller pores near the surface layer. The optimum condition of vacuum puffing machine for the production of vacuum-puffing Yukwa was ${120^{\circ}C}$ heating temperature, 4 min preheating time and 5 min puffing time.

기존의 재래식 유탕팽화유과의 문제점을 개선하기 위하여 진공을 이용한 진공팽화기를 설계 제작하였다. 공정변수에 따른 진공팽화유과의 특성을 비교 분석하기 위하여 부피팽화율, 밀도, 절단강도, 색도, 미세구조를 측정하였다. 진공팽화기의 공정변수는 가열온도(100, 120, 140, 160, ${180^{\circ}C}$), 예열시간(0, 2, 4, 6, 8분), 진공팽화시간(5, 10, 15, 20분)이며, 가열온도 ${100^{\circ}C}$, 예열시간 6분, 진공팽화시간 10분에서 진공팽화유과의 부피팽화율은 10.04로 가장 높게 측정되었고, 밀도는 0.15 g/$cm^3$로 가장 낮게 측정되었지만, 부피팽화율 9.47, 밀도 0.16 g/$cm^3$으로 측정된 가열온도 120${^{\circ}C}$, 예열시간 4분, 진공팽화시간 5분에서의 진공팽화유과가 유탕유과의 외관 및 조직과 가장 유사하였다. 절단강도는 가열온도 ${100^{\circ}C}$, 예열시간 6분, 진공팽화시간 15분에서 140 g/$cm^2$로 가장 낮게 측정되었다. 색도는 예열시간과 진공팽화시간이 증가함에 따라 백색도가 증가하는 경향을 보였고, 황색도는 감소하는 경향을 보였으며, 적색도는 유의적 차이가 없었다. 진공팽화유과의 백색도(L값)가 유탕팽화유과보다 25정도 높았으며, 적색도(a값)와 황색도(b값)는 유의적 차이는 보이지 않았으며, 진공팽화유과의 미세구조는 가열온도 ${120^{\circ}C}$, 예열시간 4분, 진공팽화시간 5분에서 기공이 작고 균일하였다. 유탕팽화유과와 비교 시 절단강도는 유사하였으나, 부피팽화율은 낮았고, 밀도는 높았다. 셀이 균일하게 형성된 진공팽화의 미세구조와는 달리 유탕팽화유과의 미세구조는 표면과 내부층의 차이가 확인되었다. 진공팽화기의 최적 공정조건은 진공팽화유과의 품질을 고려 할 때, 가열온도 ${120^{\circ}C}$, 예열시간 4분, 진공팽화시간 5분으로 판단되었다.

Keywords

Acknowledgement

Supported by : 농림수산식품부

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