DOI QR코드

DOI QR Code

Prediction of Weld Penetration and Deposited Metal Area in Accordance with Weld Parameters in Tandem Submerged Arc Welding Process

탄뎀 서브머지드 용접 공법의 용접조건에 따른 용입깊이 및 용착면적 예측

  • Park, Se-Jin (Dept. of Welding Research, Institiute of Industrial Tech, Samsung Heavy Industry) ;
  • Nam, Seong-Kil (Dept. of Welding Research, Institiute of Industrial Tech, Samsung Heavy Industry) ;
  • Kweon, Chang-Gil (Dept. of Welding Research, Institiute of Industrial Tech, Samsung Heavy Industry)
  • 박세진 (삼성중공업 산업기술연구소 용접연구) ;
  • 남성길 (삼성중공업 산업기술연구소 용접연구) ;
  • 권창길 (삼성중공업 산업기술연구소 용접연구)
  • Received : 2011.10.17
  • Accepted : 2011.12.21
  • Published : 2011.12.31

Abstract

Submerged arc welding method from both sides is generally applied to the welding of main panel manufacturing process during ship construction. The tandem SAW method is applied to improve the productivity. The various weld defects that occur during tandem SAW method are melt through, incomplete penetration, undercut and overlap etc. It could be thought that the reasons for these defects are mainly lack of prediction ability for penetration depth and deposited metal area. In this research, total 5 kinds of welding factors for experiment like current of lead pole, voltage of lead pole, current of trail pole, voltage of trail pole and welding speed are adopted. Weld tests are carried out for the analysis of variation effects of these factors on penetration depth and deposited metal area. Based on the test and analysis results, it is possible to obtain the prediction equation for the effect of these factors on the amount of deposited metal and penetration depth. As per the verification of the results by additional tests, it is confirmed that the prediction equation, include a error margin of ${\pm}2mm$ for penetration depth and ${\pm}10mm2$ for deposited metal area.

Keywords

References

  1. 용접접합편람, III 공정 및 열가공, 2007 64-73 (in Korean)
  2. H.R. Son, D.N. Shim : A Study on effective factor of penetration depth in TIG welding, Proceedings of KWS, 1997, 148-150 (in Korean)
  3. Seung-gab Hong, Jong-Bong Lee : Effects of Welding Parameters on Penetration Depth in $CO_2$ Laser-GMA Hybrid Welding, Journal of KWS, 22-1 (2004), 38-42 (in Korean)
  4. H.C. Wikle Ⅲ, S. Kottilingam, R.H. Zee, B.A. Chin : Infrared sensing techniques for penetration depth control of the submerged arc welding process, Journal of Materials Processing Technology, 113 (2001), 228-233 https://doi.org/10.1016/S0924-0136(01)00587-8
  5. Seonghyeon Park : Design of experiments, Minyoungsa, Desing of experiments by tables of orthogonal arrays, 2004, 377-432
  6. N. Murugan, V. Gunaraj : Prediction and control of weld bead geometry and shape relationships in submerged arc welding of pipes, Journal of Materials Processing Technology, 168 (2005), 478-487 https://doi.org/10.1016/j.jmatprotec.2005.03.001
  7. Aniruddha Ghosh, Somnath Chattopadhyaya, R.K. Das, P.K.sarkar : Prediction of Submerged Arc Welding Yield Parameters through Graphical Technique, Procedia Engineering, 10 (2011), 2797-2802 https://doi.org/10.1016/j.proeng.2011.04.465
  8. Serdar Karaoglu, Abdullah Secgin : Sensitivity analysis of submerged arc welding process parameters, Journal of Materials Processing Technology, 202 (2008), 500-507 https://doi.org/10.1016/j.jmatprotec.2007.10.035
  9. L.J.Yang, R.S.Chandel, M.J.Bibby : The effects of process variables on the bead width of submergedarc weld deposits, Journal of Materials Processing Technology, 29 (1992), 133-144