A Study on the Sheet Separation Reduction of Stainless Steel using Hollow Spot Electrode Tip for Resistance Spot Welding

가공 전극 팁을 이용한 스테인레스 저항 용접 외판 변형 저감

  • Received : 2011.09.19
  • Accepted : 2011.11.28
  • Published : 2011.12.15

Abstract

Recently, STS 301L joints of side panels to frames for stainless steel rolling stock have been made out by using existing welding methods including Resistance Spot Welding, Laser Welding and Arc Welding. Most of the processes were jointed by spot welding because it is faster at welding and comparatively less expensive for investment in welding facilities than other methods. During spot welding, however, indentation of the metal surface was made due to pressure and melting property of welding. Moreover, since the melting metal was forced to periphery of the plate as indentation was made, sheet separation, which cracked apart between jointed sheets, was carried out. A slight deformation which resulted from sheet separation deteriorated the emotional quality of railway vehicles. This paper suggests that by processing conventional spot electrode tip appropriately, melting metal is able to push up around the processed part (Hollow Spot Electrode Tip) and prevent from being dislodged from first place to periphery. Consequently, sheet separation is remarkably decreased. Also, the emotional quality of appearance of stainless steel rolling stock is enhanced considerably.

Keywords

References

  1. Caiping, L., and Liu, X., 2009, "Strength Prediction of Sheet to Tube Single Sided Resistance Spot Welding," Material & Design, Vol. 30, No. 10, pp. 4328-4334. https://doi.org/10.1016/j.matdes.2009.04.015
  2. Trigwell, S., and Selvaduray, G., 2005, "Effects of Welding on the Passive Oxide Film of Electropolished 316L Stainless Steel," Journal of Materials Processing Technology, Vol. 166, No. 1, pp. 30-43. https://doi.org/10.1016/j.jmatprotec.2004.07.091
  3. Zhang, H., and Senkara, J., 2006, Resitance Spot Welding Fundamental and Applications, Taylor & Francis, Boca Raton, London, New York, pp. 41-189.
  4. Jun, J., and Rhee, S., 2009, "A Study of Spot Welding Process to Reduce Spatter with the Hollow Tip," KWJS, Vol. 27, No. 4, pp. 44-48.
  5. Kim, T., Cho, Y., and Rhee, S., 2000, "In-Process Time Quality Estimation Method during Resistance Spot Welding," KSAE Spring conference proceedings, No. 3, pp. 459-462.
  6. Yu, H., Yang, S., and Kim, K., 2008, "Fatigue Life Analysis of Spot Weldment of Cold Rolled and High Strength Steel using FEM," Transaction of the Korean Society of Machine Tool Engineers, Vol. 17, No. 5, pp. 58-63.
  7. Vural, M., Akkus A., and Eryurek, B., 2006, "Effect on Welding Nugget Diameter on the Fatigue Strength of the Resistance Spot Welded Joints of Different Steel Sheets," Journal of Materials Processing Technology, Vol. 176, pp. 127-132. https://doi.org/10.1016/j.jmatprotec.2006.02.026
  8. Bae, D., and Son, I., 1999, "Evaluation of Fatigue Life and Fatigue Design of Spot Welded Lap Joint," KSAE conference proceedings, Vol. B, pp. 72-79.
  9. Cha, B., and Na, S., 2003, "A Study on the Relationship between Welding Conditions and Residual Stress of Resistance Spot Welded 304-type Stainless Steels", Journal of Manufacturing Systems, Vol. 22, No. 3, pp. 181-189. https://doi.org/10.1016/S0278-6125(03)90019-7