유한요소법과 최적설계 기법을 이용한 고무 사출 금형 히터 배치

The Arrangement of Heaters for Rubber Injection Molds using FEM and Optimal Design Method

  • 김명훈 (부산대학교 대학원 정밀기계공학과) ;
  • 한정영 (부산대학교 대학원 정밀기계공학과) ;
  • 최은호 (부산대학교 대학원 정밀기계공학과) ;
  • 배원병 (부산대학교 기계공학부) ;
  • 강성수 (전주대학교 기계자동차공학과)
  • 투고 : 2010.09.07
  • 심사 : 2010.10.26
  • 발행 : 2011.02.15

초록

Temperature control of a rubber injection mold is important for the dimensional accuracy of product. The main objective of this paper is to optimize the arrangement of heaters by FEM and optimal design method. Firstly, 3-dimensional transient heat transfer analysis was carried out for a square specimen mold. Results of FE analysis are a good agreement with the experimental results, showing about 1.22~7.22% error in temperature distribution. Secondly, we suggested the optimal method about an arrangement of heaters of rubber injection mold by using the optimal design technique. Distances between heater's center and the contact surface of mold, distances between heater's center and symmetric surface were considered as design variables. And the variances between the temperatures of cavity surfaces and their average temperature were used as the objective functions. Applying the optimal solution, the temperature variation was improved about 52.9~88.1 % compared to the existing mold. As a result of sensitivity analysis for design variables, design variables parallel to the direction of the split plane in mold affect the largest on the surface temperature variation in mold cavity.

키워드

참고문헌

  1. Chang, R. Y., and Tsaur, B. D., 1995, "Experimental and theoretical studies of shrinkage, warpage, and sink marks of crystalline polymer injection molded parts," Polymer Engineering & Science, Vol. 35, No. 15, pp. 1222-1230. https://doi.org/10.1002/pen.760351505
  2. An, C. C., and Chen, R. H., 2008, "The experimental study on the defects occurrence of SL mold in injection molding," Journal of Materials Processing Technology, Vol. 201, No. 1-3, pp. 706-709. https://doi.org/10.1016/j.jmatprotec.2007.11.179
  3. Hamada, H., and Tsunasawa, H., 1996, "Correlation between flow mark and internal structure of thin PC/ABS blend injection moldings," Journal of Applied Polymer Science, Vol. 60, No. 3, pp. 353-362. https://doi.org/10.1002/(SICI)1097-4628(19960418)60:3<353::AID-APP8>3.0.CO;2-K
  4. Weelans, M. A., 1974, Injection Moulding of Rubber, Halsted Press, New York.
  5. Johnannaber, F., 1985, Injection Moulding Machines: A Users' Guide, Carl Hanser, Munich.
  6. Han, J. B., 2005, Injection mold forming technology, Technology information, Korea.
  7. Chen, S. C., Jong, W. R., and Chang, J. A., 2006, "Dynamic mold surface temperature control using induction heating and its effects on the surface appearance of weld line," Journal of Applied Polymer Science, Vol. 101, No. 2, pp. 1174-1180. https://doi.org/10.1002/app.24070
  8. Juang, C. F., Huang, S. T., and Duh, F. B., 2006, "Mold temperature control of a rubber injection-molding machine by TSK-type recurrent neural fuzzy network," Neurocomputing, Vol. 70, No. 1-3, pp. 559-567. https://doi.org/10.1016/j.neucom.2005.11.003
  9. Bang, Y. S., Jang, J. H., Kim, H. J., Kim, N. K., and Hwang, B. Y., 2004, "Development of heat oil system for reduction of temperature deflection of up and lower heat plate of rubber injection molding machine," Proceedings of KSMPE autumn conference, pp. 241-245.
  10. Chang, P. C., and Hwang, S. J., 2006, "Simulation of infrared rapid surface heating for injection molding," International Journal of Heat and Mass Transfer, Vol. 49, No. 21-22, pp. 3846-3854. https://doi.org/10.1016/j.ijheatmasstransfer.2006.04.014
  11. Li, X. P., Zhao, G.. Q., Guan, Y. J., and Ma, M. X., 2009, "Optimal design of heating channels for rapid heating cycle injection mold based on response surface and genetic algorithm," Materials and Design, Vol. 30, No. 10, pp.4317-4323. https://doi.org/10.1016/j.matdes.2009.04.016
  12. Park, C. H., Ahn, H. J., Choi, D. H., and Pyo, B. G., 2010, "Two-stage design optimization of an automotive fog blank cover for enhancing its injection molding quality," Transactions of KSME (A), Vol. 34, No. 8, pp. 1097-1103.
  13. Rhee, B. O., Choi, J. H., and Tae, J. S., 2009, "Reduction of Design Variables for Automated Optimization of Injection Mold Cooling Circuit," Journal of the KSMTE, Vol. 18, No. 4, pp. 417-422.
  14. Moaveni, S., 2003, Finite Element Analysis : Theory and Application with ANSYS, Pearson Education inc., New Jersey.
  15. Cho, H. N., Kim, J. H., Jung, J. S., Min, D. H., Park, M. Y., and Lee, J. S., 2008, Optimum Structural Design, Goomi Publications Inc., Korea.