유한요소해석과 가공실험을 통한 마이크로 밀링가공의 가공특성평가

An Evaluation of Machining Characteristics in Micro-scale Milling Process by Finite Element Analysis and Machining Experiment

  • 구민수 (부산대학교 대학원 기계공학부) ;
  • 김정석 (부산대학교 기계공학부, 정밀정형 및 금형가공연구소(ERC/NSDM)) ;
  • 김평호 (부산대학교 기계공학부) ;
  • 박진효 (부산대학교 기계공학부) ;
  • 강익수 (부산대학교 기계공학부)
  • 투고 : 2010.12.10
  • 심사 : 2011.01.14
  • 발행 : 2011.02.15

초록

Analytical solution of micro-scale milling process is presented in order to suggest available machining conditions. The size effect should be considered to determine cutting characteristics in micro-scale cutting. The feed per tooth is the most dominant cutting parameter related to the size effect in micro-scale milling process. In order to determine the feed per tooth at which chips can be formed, the finite element method is used. The finite element method is employed by utilizing the Johnson-Cook (JC) model as a constitutive model of work material flow stress. Machining experiments are performed to validate the simulation results by using a micro-machining stage. The validation is conducted by observing cutting force signals from a cutting tool and the conditions of the machined surface of the workpiece.

키워드

참고문헌

  1. Malekian, M., Park, S. S., and Jun, M. B. G., 2009, "Modeling of dynamic micro-milling cutting forces," International Journal of Machine Tools & Manufacture, Vol. 49, pp. 586-598. https://doi.org/10.1016/j.ijmachtools.2009.02.006
  2. Chae, J., Park, S. S., and Freiheit, T., 2006, "Investigation of microcutting operations," International Journal of Machine Tools & Manufacture, Vol. 46, pp. 313-332. https://doi.org/10.1016/j.ijmachtools.2005.05.015
  3. Kang, I. S., Kim, J. S., Kim, J. H., Kang, M. C., and Seo, Y. W., 2007, "A mechanistic model of cutting force in the micro end milling process," Journal of Materials Processing Technology, Vol. 187-188, pp. 250-255. https://doi.org/10.1016/j.jmatprotec.2006.11.155
  4. Liu K., and Melkote, S. N., 2007, "Finite element analysis of the influence of tool edge radius on size effect in orthogonal micro-cutting process," International Journal of Mechanical Sciences, Vol. 49, pp. 650-660. https://doi.org/10.1016/j.ijmecsci.2006.09.012
  5. Bao, W. Y., and Tansel, I. N., 2000, "Modeling micro-endmilling operations. Part I: analytical cutting force model," International Journal of Machine Tools & Manufacture, Vol. 40, pp. 2155-2173. https://doi.org/10.1016/S0890-6955(00)00054-7
  6. Yigit, K., and Tugrul, O., 2006, "Predictive Analytical and Thermal Modeling of Orthogonal Cutting Process - Part I: Predictions of Tool Forces, Stresses, and Temperature Distributions," Journal of Manufacturing Science and Engineering, Vol. 128, pp. 435-444. https://doi.org/10.1115/1.2162590