차량의 연료압력 레귤레이터 성형해석

The Moulding Analysis of Fuel Pressure Regulator to the Vehicle

  • 박창선 (조선대학교 금속재료공학과) ;
  • 성백섭 (조선대학교 친환경자동차인재양성센터) ;
  • 김재열 (조선대학교 메카트로닉스공학과)
  • 투고 : 2010.12.27
  • 심사 : 2011.03.09
  • 발행 : 2011.04.15

초록

This study examined the casting analysis of fuel pressure regulator of LPI vehicles. We aims to predict all the phenomenon accompanied by flow and solidification in die casting, and maximize productivity and quality through optimal casting design. As a result of comparing Types A and B of casting design, it was found that the number of overflow affected flow, flowspeed and solidification temperature. And there was a minute difference between solidification temperatures at thick section of the spare parts. Solidification began at temperatures of $624^{\circ}C{\sim}630^{\circ}C$ but after the casting was completed, temperatures at the center of the parts were $600^{\circ}C{\sim}614^{\circ}C$ Temperature of molten metal showed optimal flow at temperature of $680^{\circ}C$. It began to solidity around at $650^{\circ}C$ and to be cooled between $580^{\circ}C{\sim}550^{\circ}C$ in high speed. When the process was analysed through a computer simulation, it was found that hardness of regulators manufactured through Type B of overflow was above $H_R60$.

키워드

참고문헌

  1. Kim, E. S., Lee, K. H., and Moon, Y. H., 2000, "A Feasibility Study of the Partial Squeeze and Vacuum Die Casting Process," Journal of Materials Processing Technology, Vol. 105, pp. 42. https://doi.org/10.1016/S0924-0136(00)00557-4
  2. E-Mahallawy, N. A., Taha, M. A., Pokora, E., and Klein, F., 1998, "On the Influence of Process Variables on the Thermal Conditions and Properties of High Pressure Die-Cast Magnesium Alloys," J. of Mat . Science and T ech., Vol. 73, pp. 125.
  3. Zasadzinski, J., and misiolek, W., 1988, "Estimating Optimal Speed/Temperature Parameters to Maximize Hot Extrusion Exit Speed," Preceeding of the fourth Int'l aluminum extrusion technology seminar, Vol. 2, pp. 241-246.
  4. Jackson, A., and Sheppard, T., 1997, "Extrusion Limit Diagrams: Effect of Homogenising Conditions and Extension to Productivity Analysis," Materials science and technology, Vol. 13, pp. 61-68. https://doi.org/10.1179/026708397790242941
  5. Weishan, Z., Shoumei, X., and Baicheng, Liu., 1997, "Study on a CAD/ CAE System of Die Casting," J. of Mat . Science and Tech., Vol. 63, pp. 707.
  6. Sulaiman, S., and Keen, T. C., 1997, "Flow Analysis along the Runner and Gating System of a Casting Process," J . of Mat . Science and Tech., Vol. 63, pp. 690.
  7. Lee, J. S., and Cho, D. H., 1999, "Thermal Analysis of Continuous Casting Mold," J. of the korean society of machine tool engineers, Vol. 8, pp. 43-49.