Journal of the Korea Institute of Information and Communication Engineering (한국정보통신학회논문지)

The Korea Institute of Information and Commucation Engineering (한국정보통신학회)
권호 표지
DOI QR코드

DOI QR Code

Framework design of simulation-based ship production execution system(SPEXS) in a shipyard

시뮬레이션 기반 조선생산실행시스템 프레임워크 설계

  • Received : 2011.07.25
  • Accepted : 2011.09.01
  • Published : 2011.09.30
Download PDF
⟨ Previous Next ⟩

Abstract

Production planning is one of the most important activities in shipbuilding enterprises. Shop-floor supervisors and planners still do not have enough information to effectively analyze shop operations because of the difference between production planning and shop-floor scheduling. In this paper, process analysis was conducted between production planning and shop-floor control to clarify the difference, and the necessity of the manufacturing execution system(MES) was derived in a shipyard. Therefore, the simulation-based ship production execution system(SPEXS) was defined by analyzing characteristics of MES. The architectural functions of the system were deducted from the process of requirement analysis. The SPEXS' framework was constructed on the basis of the architectural functions. This framework will provide more reliable production schedules and allow engineers to plan and control shop operations in real-time.

조선소에서 생산계획은 중추 신경적인 생산활동 중의 하나이다. 생산 중일정계획과 실행계획 간의 괴리로 인해 생산현장에서는 공정관리를 위한 충분한 정보를 얻지 못하고 있다. 본 논문에서는 생산계획과 통제 프로세스 분석을 통해 중일정계획과 실행계획 차이를 분석하고, 조선 생산실행시스템의 필요성을 도출한다. 이를 바탕으로 시뮬레이션 기반 조선생산실행시스템(SPEXS)를 정의하고, 시스템적 요구사항 분석 프로세스를 통해 본 시스템의 기능적 아키텍처를 설계하며, 아키텍처의 기능요소를 기반으로 프레임워크를 구축한다. 제안된 프레임워크를 통해 생산계획의 신뢰도를 높이고, 계획 간의 실시간 피드백이 가능할 것으로 사료된다.

Keywords

Acknowledgement

Supported by : 경남대학교

References

  1. 송영주, 이광국, 이동건, 우종훈, 신종계, "시뮬레이션 기반 실행 지원 시스템", 한국정밀공학회 2008년도 춘계학술대회 논문집, pp.913-914, 2008.
  2. J.Fraser, "MES explained: a high level vision", White Paper, No.6, Pittsburgh, PA, 1997. MESA International. Available from: http://www.mesa.org [Accessed 4 July 2011].
  3. T.Y.Park, K.H.Han, B.K.Choi, "An object-oriented modeling framework for automated manufacturing system", International Journal of Computer Integrated Manufacturing, Vol.10, No.5, pp.324-334, 1997. https://doi.org/10.1080/095119297131075
  4. F.T.Cheng, E.Shen, J.Y.Deng, K.Nguyen, "Development of a system framework for the computer-integrated manufacturing execution system: a distributed object-oriented approach", International Journal of Computer Integrated Manufacturing, Vol.12, No.5, pp.384-402, 1999. https://doi.org/10.1080/095119299130137
  5. B.K.Choi, B.H.Kim, "MES(manufacturing execution system) architecture for FMS compatible to ERP (enterprise planning system)", International Journal of Computer Integrated Manufacturing, Vol.15, No.3, pp. 274-284, 2002 https://doi.org/10.1080/09511920110059106
  6. H.Ju, "An overview of MES solution trends and a strategy for successful MES deployment", Samsung SDS Consulting Review, Vol.3, No.2, pp.69-79, 2006.
  7. L.K.Church, and R.Uzsoy, "Analysis of periodic and event-driven rescheduling policies in dynamic shops", International Journal of Computer Integrated Manufacturing, Vol.5 No.3, pp.153-163, 1992. https://doi.org/10.1080/09511929208944524
  8. V.R.Prasad, M.Graul, P.Benjamin, P.D.Cahill, R.Mayer, "Resource-constrained shop-level scheduling in a shipyard", Journal of Ship Production, Vol.19, No.2, pp.65-75, 2003.
  9. A.Pfeiffer. B.Kádár, L.Monostori, D. Karnok, "Simulation as one of the core technologies for digital enterprises: assessment of hybrid rescheduling methods", International Journal of Computer Integrated Manufacturing, Vol.21 No.2, pp.206-214, 2007.
  10. Y.Okumoto, H.Kentaro, and U.Noritaka. "Simulation- Based Ship Production Using Three-Dimensional CAD", Journal of Ship Production, Vol.22, No.3, pp.155-159, 2006.
  11. D.Steinhauer, "SAPP-simulation aided production planning at Flensburger", Proceedings of COMPIT'06, pp.391-398, 2006.
  12. G.Wohlke and E.Schiller. "Digital Planning Validation in automotive industry", Computers in Industry, Vol.56, Is.4, pp.393-405, 2005. https://doi.org/10.1016/j.compind.2005.01.010
  13. K.M.Kelly, "The importance of MES-PLM integration", Automotive Design & Production, Vol.119, Is.8, pp.54-58, 2007.
  14. S.Weygandt, "Getting the MES model - methods for system analysis", Instrumentation, Systems and Automation Society Transactions, Vol.35, Is.2, pp.95-103, 1996.
  15. K.Aoyama, T.Nomoto, and L.Watanabe, "Development of shipyard simulator based on Petri nets", Journal of Marine Science and Technology, Vol.4, No.1, pp.35-43, 1999. https://doi.org/10.1007/s007730050005
  16. J.G.Shin, K.K.Lee, J.H.Woo, W.D.Kim, J.H.Lee, S.H.Kim, J.Y.Park, H.J.Yim, "A modeling and simulation of production process in subassembly lines at a shipyard", Journal of Ship Production, Vol.20, No.2, pp.79-83, 2004.
  17. M.Krause, F.Roland, D.Steinhauer, M.Heinemann, "Discrete event simulation: An efficient tool to assist shipyard investment and production planning", Journal of Ship Production, Vol.20, No.3, pp.176-182, 2004.
  18. C.Nedess, A.Friedewald, L.Wagner, M.Hubler, "Simulation of material flow processes in the planning of production spaces in shipbuilding", Proceedings of COMPIT '06, pp.186-198, 2006.
  19. ISO/IEC 15288: 2002, "Systems engineering-System life cycle processes", Geneva: International Organization for Standardization, issued 1, 2002.
  20. S.Kirkpatrick, C.D.Gelatt, and M.P.Vecchi, "Optimization by simulated annealing", Science, Vol.220, No.4598, pp.671-680, 1983. https://doi.org/10.1126/science.220.4598.671
  21. 황인혁, 노재규, 이광국, 신종계, "시뮬레이티드 어닐링을 활용한 조선 소조립 라인 소일정계획 최적화", 한국시뮬레이션학회논문지, Vol.19, No.1, pp.73-82, 2010.