DOI QR코드

DOI QR Code

Fabrication of LGP Micro-Channels by Micro End-Milling and MR Fluid Jet Polishing

Micro End-Milling과 MR Fluid Jet Polishing을 이용한 도광판 마이크로 채널 제작

  • 이정원 (인하대학교 기계공학과) ;
  • 하석재 (인하대학교 기계공학과) ;
  • 홍광표 (인하대학교 기계공학과) ;
  • 조명우 (인하대학교 기계공학과) ;
  • 김건희 (한국생산기술연구원 금형기술연구그룹) ;
  • 윤길상 (한국생산기술연구원 금형기술연구그룹) ;
  • 제태진 (한국기계연구원 나노공정연구실)
  • Received : 2012.01.10
  • Accepted : 2013.02.26
  • Published : 2013.04.01

Abstract

The surface integrity of micro-machined products affects the performance of products significantly. Micro-burrs resulting from micro-cutting degrades the surface quality. Therefore it is desired to eliminate them completely and many studies have been undertaken for this purpose. In this study, micro-end-milling was carried out on nickel alloy and brass materials commercially used for light guide plate mold in 3-D optical devices. After completing this micro-machining, the burr heights were measured with a microscope. Then, deburring was done on the machined edges using the MR jet polishing method. A jet angle of $0^{\circ}$ and deburring times of 1, 3, and 5 min. were chosen. It was found that burrs were completely eliminated after 5 min of MR fluid jet polishing.

Keywords

References

  1. G. H. Kim, J. I. Sohn, G. S. Yoon, S. H. Lee, Y. M. Heo, M. Y. Cho, 2009, Proc. Kor. Soc. Manu. Tech. Eng. Autumn Conf.(editor: Jung. J. H) Pusan National University, Pusan, Korea, p. 131.
  2. K. H. Hong, K. H. Kim, S. C. Yang, H. S. Kim, S. G. Lee, M. H. Kook, M. G. Bok, H. T. Kim, H. L. Yang, M. S. Kim, J. H. Won, 2007, Proc. Kor. Soc. Precis. Eng. Spring Conf.(editor: Oh. T. Y), Seoul National University of Science & Technology, Seoul, Korea, p. 303.
  3. G. H. Kim, D. J. Kim, J. I. Sohn, G. S. Yoon, Y, M, Heo, M. W. Cho, 2009, A Basic Study on Burr Formation of Micro Cutting Process with the Ferrous Metal at Low Temperature, Trans. Mater. Process., Vol. 18, No. 2, pp. 166-171 https://doi.org/10.5228/KSPP.2009.18.2.166
  4. J. W. Jung, J. G. Kim, T. J. Ko, H. S. Kim, J. K. Park, 2004, Proc. Kor. Soc. Manu. Tech. Eng. Autumn Conf.(editor: Namgung. J. K), Seoul national University of Science & Technology, Seoul, Korea. p. 99.
  5. H. S. Jung, J. M. Kim, M. S. Hong, 2007, Proc. Kor. Soc. Manu. Tech. Eng.(editor: Cho, Y. E), spring conference, Seoul National University of Science & Technology, Seoul, Korea, p. 850.
  6. J. Chae, S. S. Park, T. Feriheit, 2006, Investigation of Micro-cutting Operations, Int. J. Mach. Tool. Manuf., Vol. 46, No. 3, pp. 313-332. https://doi.org/10.1016/j.ijmachtools.2005.05.015
  7. J. W. Lee, S. J. Ha, B. C. Shin, D. W. Kim, M. W. Cho, H. J. Choi, 2012, Characteristics of MR Polishing using Carbonyl Iron Particles Coated with Xanthan Gum, Trans. Mater. Process, Vol. 21, No. 2, pp. 138-143. https://doi.org/10.5228/KSTP.2012.21.2.138