DOI QR코드

DOI QR Code

Effects of Packing Parameter on Plastic Article Dimensions in the Plastic Injection Molding

사출성형 시 성형제품치수에 미치는 패킹변수의 영향

  • 김범준 (오산대학교 기계공학과) ;
  • 신주경 (오산대학교 기계공학과) ;
  • 이정구 (오산대학교 기계공학과) ;
  • 손일선 (오산대학교 자동차공학과)
  • Received : 2013.12.04
  • Accepted : 2013.12.27
  • Published : 2014.01.01

Abstract

The molding process can be divided into five separate steps: plastification, injection, holding, cooling, and finally ejection. In the plastic injection molding, the effect factor such as mold temperature, injection speed, packing pressure and inhomogeneous cooling under packing process affects both the article dimension and physical characteristics. Especially, the packing pressure is the most critical factor to affect molded articles quality among the packing parameters. In this paper, the CAE simulation considering the molding condition is performed to predict the faulty cause which appears in the packing process between cavities of injection molding machine. From the results of CAE simulation, the packing phenomena according to the product form and the gate position was investigated to improve the article quality and minimize the various molding defects. The effect of packing pressure and gate number on the injection molding was discussed.

Keywords

References

  1. Tan, K. H. and Yuen, M. F., "A Fuzzy Multiobjective Approach for Minimization of injection Molding Defects," Polym. Eng. Sci., Vol. 40, No. 4, pp. 956-971, 2000. https://doi.org/10.1002/pen.11223
  2. Malloy, R., Gardner, G., and Grossman, E., "Improving Weld Line Strengths Using a Multi-Live Feed Injection Molding Process," ANTEC'93, pp. 521-529, 1993.
  3. Bushko, W. C. and Stokes, V. K., "Dimensional Stability of Thermoplastic Parts: Modeling Issues," ANTEC, pp. 482-485, 1996.
  4. Polinski, A. J., Bushko, W. C., and Stokes, V. K., "Dimensional Stability of Thermoplastic Parts: Model Experiments," ANTEC, pp. 486-490, 1996.
  5. Bushko, W. C., Stokes, V. K., and Polinski, A. J., "Dimensional Stability of Thermoplastic Parts: Comparision of Shrinkage Data With Predictions," ANTEC, pp. 491-495, 1996.
  6. Lee, H. S. and Yoo, Y. G., "Effects of Processing Conditions on Cavity Pressure During Injection- Compression Molding," Int. J. Precis. Eng. Manuf., Vol. 13, No. 4, pp. 2155-2161, 2012. https://doi.org/10.1007/s12541-012-0286-x
  7. Huang, M. C. and Tai, C. C., "The Effective Factors in the Warpage Problem of an Injection Molded Part with a Thin Shell Feature," JMPT, Vol. 110, pp. 1-9, 2001.
  8. Chang, T. C. and Faison, E., "Shrinkage Behavior and Optimization of Injection Molded Parts Studied by the Taguchi Method," Polym. Eng. Sci., Vol. 41, No. 5, pp. 703-710, 2001. https://doi.org/10.1002/pen.10766
  9. Kurtaran, H., Ozcelik, B., and Erzurumlu, T., "Warpage Optimization of a Bus Ceiling Lamp Base using Neural Network Model and Genetic Algorithm," JMPT, Vol. 169, No. 2, pp. 314-319, 2005.
  10. Ozcelik, B. and Erzurumlu, T., "Comparison of the Warpage Optimization in the Plastic Injection Molding using ANOVA, Neural Network Model and Genetic Algorithm," JMPT, Vol. 171, No. 3, pp. 437-445, 2006.