DOI QR코드

DOI QR Code

Optical Straightness Measuring System Using a Ball-lens

볼렌즈를 이용한 광학식 진직도 측정시스템

  • Lee, Minho (Department of Mechanical Design and Mechatronics, Hanyang University) ;
  • Cho, Nahm-Gyoo (Department of Mechanical Engineering, Hanyang University)
  • 이민호 (한양대학교 기계설계.메카트로닉스공학과) ;
  • 조남규 (한양대학교 기계공학과)
  • Received : 2014.08.07
  • Accepted : 2014.11.06
  • Published : 2014.12.01

Abstract

This paper proposes a simple method to improve a sensitivity of a straightness measurement system for a linear stage, which is applied to a system based on a geometric optic method. An optical system for this method is composed of a corner-cube retro-reflector, a ball-lens and a twodimensional position sensitive detector (2D PSD). The effectiveness of the proposed method was examined theoretically, and verified experimentally using a prototype measurement system. The results show that the measuring sensitivity was dependent on the size of the ball-lens and the setup position of PSD from the ball-lens, and that the proposed method is efficient method to improve the measuring sensitivity.

Keywords

References

  1. Schwenke, H., Knapp W., Haitjema H., Weckenmann A., Schmitt, R., and Delbressine F., "Geometric Error Measurement and Compensation of Machines-An Update," Ann CIRP-Manuf. Technol., Vol. 57, No. 2, pp. 660-675, 2008. https://doi.org/10.1016/j.cirp.2008.09.008
  2. Gao, W., Arai, Y., Shibuya, A., Kiyono, S., and Park, C. H., "Measurement of Multi-Degree-of-Freedom Error Motions of a Precision Linear Air-Bearing Stage," Precision Eng., Vol. 30, No. 1, pp. 96-103, 2006. https://doi.org/10.1016/j.precisioneng.2005.06.003
  3. Lee, S. W., Mayor, R., and Ni, J., "Development of a Six-Degree-of-Freedom Geometric Error Measurement System for a Meso-Scale Machine Tool," J. Manuf. Sci. Eng., Vol. 127, No. 4, pp. 857-865, 2005. https://doi.org/10.1115/1.2035692
  4. Wang, W., Kweon, S., Hwang, C., Kang, N., Kim, Y., and Yang, S., "Development of an Optical Measuring System for Integrated Geometric Errors of a Three-Axis Miniaturized Machine Tool," Int. J. Adv. Manuf. Technol., Vol. 43, No. 7-8, pp. 701-709, 2009. https://doi.org/10.1007/s00170-008-1743-7
  5. Fan, K. C., Chen, M. J., and Huang, W. M., "A Six-Degree-of-Freedom Measurement System for the Motion Accuracy of Linear Stages," Int. J. Mach. Tools Manufact., Vol. 38, No. 3, pp. 155-164, 1998. https://doi.org/10.1016/S0890-6955(97)00055-2
  6. Chou, C., Chou, L. Y., Peng, C. K., Huang, Y. C., and Fan, K. C., "CCD-based CMM Geometrical Error Measurement using Fourier Phase Shift Algorithm," Int. J. Mach. Tools Manuf., Vol. 37, No. 5, pp. 579-590, 1997. https://doi.org/10.1016/S0890-6955(96)00078-8
  7. Kuang, C., Feng, Q., and Zhang, B., "A Four-Degreeof-Freedom Laser Measurement System (FDMS) using a Single-Mode Fiber-Coupled Laser Module," Sens. Actuator A-Phys., Vol. 125, No. 1, pp. 100-108, 2005. https://doi.org/10.1016/j.sna.2005.05.022
  8. Liu, C. H., Jywe, W. Y., Hsu, C. C., and Hsu, T. H., "Development of a Laser-Based High-Precision Six-Degrees-of-Freedom Motion Errors Measuring System for Linear Stage," Rev. Sci. Instrum., Vol. 76, No. 5, Paper No. 055110, 2005. https://doi.org/10.1063/1.1915520
  9. Pan, T. S., Lee, J. Y., Wu, S. W., Hsieh, H. L., and Hsu, C. C., "Double Corner Cube Method for Enhancing the Sensitivity of Straightness Measurement," SICE Annual Conference (SICE), pp. 1010-1013, 2012.
  10. Kuang, C., Hong, E., Feng, Q., Zhang, B., and Zhang, Z., "A Novel Method to Enhance the Sensitivity for Two-Degrees-of-Freedom Straightness Measurement," Meas. Sci. Technol., Vol. 18, No. 12, pp. 3795-3800, 2007. https://doi.org/10.1088/0957-0233/18/12/014
  11. Liu, C. H., Chen, J. H., and Teng, Y. F., "Development of a Straightness Measurement and Compensation System with Multiple Right-Angle Reflectors and a Lead Zirconate Titanate-based Compensation Stage," Rev. Sci. Instrum., Vol. 80, No. 11, Paper No. 115105, 2009. https://doi.org/10.1063/1.3254018
  12. Lin, P. D., Jywe, W., and Chen, C. J., "General Method for Determining the Sensor Readings of Motion Measurement Systems by using Skew-ray Tracing Method," Optik, Vol. 120, No. 6, pp. 257-264, 2009. https://doi.org/10.1016/j.ijleo.2007.06.026
  13. Liu, C. S. and Lin, P. D., "Determination of the Linear Equations of Position-Sensing Detectors for Small Motion Measurement Systems," J. Opt. Soc. Am. A, Vol. 27, No. 11, pp. 2480-2487, 2010. https://doi.org/10.1364/JOSAA.27.002480
  14. Lee, J. W. and Cho, N. G., "Precision Displacement of Three-DOF Micro Motions using Position Sensitive Detector and spherical Reflector," J. Korean Soc. Precis. Eng., Vol. 20, No. 7, pp. 99-104, 2003.