Journal of the Korean Society for Precision Engineering (한국정밀공학회지)

Korean Society for Precision Engineering (한국정밀공학회)
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Progressive Process Design for Delta Sash in Vehicles

차량용 델타샤시의 프로그레시브 공정 설계

  • Ko, Young Jun (Creative Engineering System, Pusan National University) ;
  • Kwak, Hyo Seo (Creative Engineering System, Pusan National University) ;
  • Bae, Jun Ho (Research Institute of Mechanical Technology, Pusan National University) ;
  • Kim, Chul (Research Institute of Mechanical Technology, Pusan National University)
  • 고영준 (부산대학교 창의공학시스템) ;
  • 곽효서 (부산대학교 창의공학시스템) ;
  • 배준호 (부산대학교 기계기술연구원) ;
  • 김철 (부산대학교 기계기술연구원)
  • Received : 2014.05.28
  • Accepted : 2014.11.05
  • Published : 2014.12.01
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Abstract

Delta sash is an important part of automobile door, which has the functions of supporting and guiding seesaw of car's window, preventing dust and air from outside. In previous manufacturing process, each part of the delta sash was independently formed by tandem processes, and rubber is bonded to steel by poisonous glue. So, the previous processes, including roll forming process and toxic gases, had low production rate and high failure rate. In this study, progressive process design of the delta sash was proposed in order to increase productivity and high utilization of the materials. And instead of the poisonous glue used for adhesion of rubber in the previous tandem process, embossing and piercing processes were designed in the new guide to help the rubber to adhere well to steel. And the optimal piercing distance was designed to ensure structural safety, and prototypes were manufactured for verifying reliability of the processes.

Keywords

References

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