DOI QR코드

DOI QR Code

발사체 연소기 제작에서 스피닝 공정 개발 동향

Developing Trends of Spinning Process for Manufacturing Thrust Chamber of Launch Vehicle

  • Lee, Keumoh (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Ryu, Chulsung (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Choi, Hwanseok (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Heo, Seongchan (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Kwak, Junyoung (Combustion Chamber Team, Korea Aerospace Research Institute) ;
  • Choi, Younho (Research & Development 1 Team, Doowon Heavy Industry)
  • 투고 : 2015.06.02
  • 심사 : 2015.09.29
  • 발행 : 2015.12.01

초록

스피닝 공정은 축대칭의 얇은 두께를 가지고 있는 속이 빈 실린더형 단면을 가지고 있는 부품에 일반적으로 사용된다. 전통적인 스피닝 제작 기술은 컨벤셔널 스피닝과 파워 스피닝(전단 스피닝과 유동성형)으로 구분된다. 액체추진로켓의 연소기의 재생냉각 챔버와 확대노즐부에서 적용된 스피닝에 대한 문헌조사를 수행하였다. 연소실과 노즐의 제작에 사용되는 스피닝은 대부분 맨드럴을 사용하였다. 최근에는 전통적인 냉간 스피닝에 비해 열간 스피닝도 많이 사용되고 있었다.

Spinning process is generally used for manufacturing axisymmetrical, thin-walled thickness and hollow circular cross-section parts. Traditional spinning technology is classified to conventional spinning and power spinning(shear spinning and flow forming). Literature surveys of spinning application for regenerative cooling chamber and divergent nozzle of liquid propellent rocket thrust chamber have been conducted. Most spinning technology has been used mandel for manufacturing chamber and nozzle. Recently, hot spinning has been used much compared to traditional cold spinning.

키워드

참고문헌

  1. Wong, C.C., Dean, T.A. and Lin, J., "A Review of Spinning, Shear Forming, and Flow Forming Processes," International Journal of Machine Tools & Manufacture, Vol. 43, Issue 14, pp. 1419-1435, 2003. https://doi.org/10.1016/S0890-6955(03)00172-X
  2. Music, O., Allwood, J.M. and Kawai, K., "A Review of the Mechanics of Metal Spinning," Journal of Materials Processing Technology, Vol. 210, No. 1, pp. 3-23, 2010. https://doi.org/10.1016/j.jmatprotec.2009.08.021
  3. Xia, Q., Xiao, G., Long, H., Cheng, X. and Sheng, X., "A Review of Process Advancement of Novel Metal Spinning," International Journal of Machine Tools & Manufacture, Vol. 85, pp. 100-121, 2014. https://doi.org/10.1016/j.ijmachtools.2014.05.005
  4. Lee, T.H., "The Trend of New Technology in Metal Spinning," Journal of the Korean Society of Propulsion Engineers, Vol. 16, No. 1, pp. 79-85, 2012. https://doi.org/10.6108/KSPE.2012.16.1.079
  5. Gur, M. and Tirosh, J., "Plastic Flow Instability under Compressive Loading during Shear Spinning Process," Journal of Engineering for Industry, Vol. 104, No. 1, pp. 17-22, 1982. https://doi.org/10.1115/1.3185791
  6. Huang, C.C. and Hung, J.C., "Finite Element Analysis on Neck-spinning Process of Tube at Elevated Temperature," International Journal of Advanced Manufacture Technology, Vol. 56, Issue 9, pp. 1029-1048, 2011.
  7. Klocke, F. and Wehrmeister, T., "Laser-assisted Metal Spinning of Advanced Materials,," 4th Lane Conference, Erlangen, Germany, pp. 1183-1192, Sep. 2004.
  8. Mori, K., Ishiguro, M. and Isomura, Y., "Hot Shear Spinning of Cast Aluminium Alloy Parts," Journal of Materials Processing Technology, Vol. 209, No. 7, pp. 3621-3627, 2008.
  9. Lee, K.O., Ryu, C.S., Heo, S.C., Choi, H.S. and Choi, Y.H., "Development of Spinning Process for Manufacturing Liquid Rocket Engine Thrust Chamber," Journal of the Korean Society of Propulsion Engineers, Vol. 18, No. 6, pp. 88-95, 2014. https://doi.org/10.6108/KSPE.2014.18.6.088
  10. Loewenthal, W.S. and Ellis, D.L., "Fabrication of GRCop-84 Rocket Thrust Chambers," NASA 20060005156, 2005
  11. Calvignac, J., Dang, L., Tramel, T.L. and Paseur, L., "Design and Testing of Non-Toxic RCS Thrusters for Second Generation Reusable Launch Vehicle," 39th AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, Huntsville, AL, U.S.A., AIAA 2003-4922, Jul. 2003.
  12. Sack, W., Kurosu, A., Sunakawa, H., Noda, K., Ogawara, A., Onga, T. and Negoro, N., "LE-X Prototype Main Combustion Chamber Development Progress," The 28th International Symposium on Sapce Technology and Science, Okinawa, Japan, Jun. 2011.
  13. Kurosu, A., Sunakawa, H., Kojima, M., Yamanishi, N., Noda, K., Ogawara, A., Tamura, T., Mizuno, T. and Kobayashi, S., "Progress on the LE-X Cryogenic Booster Engine," 4th European Conference for Aerospace Sciences(EUCASS), St. Petersburg, Russia, July 2011.
  14. Lee, K.O., Ryu, C.S. and Choi, H.S., "A Technical Trend of Manufacturing and Materials of Nozzle Extension for Thrust Chamber of Liquid Rocket," Journal of the Korean Society of Propulsion Engineers, Vol. 16, No. 3, pp. 97-103, 2012. https://doi.org/10.6108/KSPE.2012.16.3.097
  15. Patterson, M.J., Haag, T.W. and Hovan, S.A., "Performance of the NASA 30 cm Ion Thruster," 23rd International Electric Propulsion Conference, Seattle, WA, U.S.A., IEPC-93-108, Sep. 1993.