DOI QR코드

DOI QR Code

Prediction of Consumed Electric Power on a MQL Milling Process using a Kriging Meta-Model

크리깅 메타모델을 이용한 MQL 밀링공정의 소비전력 예측 연구

  • Jang, Duk-Yong (Department of Mechanical Engineering, Chung-Ang University) ;
  • Jung, Jeehyun (Department of Mechanical Engineering, Chung-Ang University) ;
  • Seok, Jongwon (Department of Mechanical Engineering, Chung-Ang University)
  • Received : 2015.02.16
  • Accepted : 2015.03.18
  • Published : 2015.04.01

Abstract

Energy consumption reduction has become an important key word in manufacturing that can be achieved through the efficient and optimal use of raw materials and natural resources, and minimization of the harmful effects on nature or human society. The successful implementation of this concept can only be possible by considering a product's entire life cycle and even its disposal from the early design stage. To accomplish this idea with milling, minimum quantity lubrication (MQL) strategies and cutting conditions are analyzed through process modeling and experiments. In this study, a model to predict the cutting energy in the milling process is used to find the cutting conditions, which minimize the cutting energy through a Kriging meta-modeling process. The MQL scheme is developed first to reduce the amount of cutting oil and costs used in the cutting process, which is then employed for the entire modeling and experiments.

Keywords

References

  1. Kuram, E., Ozcelik, B., Bayramoglu, M., Demirbas, E., and Simsek, B. T., "Optimization of Cutting Fluids and Cutting Parameters during End Milling by using D-Optimal Design of Experiments," Journal of Cleaner Production, Vol. 42, pp. 159-166, 2013. https://doi.org/10.1016/j.jclepro.2012.11.003
  2. Gaitonde, V., Karnik, S., and Davim, J. P., "Selection of Optimal MQL and Cutting Conditions for Enhancing Machinability in Turning of Brass," Journal of Materials Processing Technology, Vol. 204, No. 1, pp. 459-464, 2008. https://doi.org/10.1016/j.jmatprotec.2007.11.193
  3. Iqbal, A., Ning, H., Khan, I., Liang, L., and Dar, N. U., "Modeling the Effects of Cutting Parameters in Mql-Employed Finish Hard-Milling Process using DOptimal Method," Journal of Materials Processing Technology, Vol. 199, No. 1, pp. 379-390, 2008. https://doi.org/10.1016/j.jmatprotec.2007.08.029
  4. Reddy, N. S. K. and Rao, P. V., "Experimental Investigation to Study the Effect of Solid Lubricants on Cutting Forces and Surface Quality in End Milling," International Journal of Machine Tools and Manufacture, Vol. 46, No. 2, pp. 189-198, 2006. https://doi.org/10.1016/j.ijmachtools.2005.04.008
  5. Deshpande, A., Snyder, J., and Scherrer, D., "Feature Level Energy Assessments for Discrete Part Manufacturing," Proc. of the NAMRI/SME, Vol. 39, 2011.
  6. Vijayaraghavan, A. and Dornfeld, D., "Automated Energy Monitoring of Machine Tools," CIRP Annals-Manufacturing Technology, Vol. 59, No. 1, pp. 21-24, 2010. https://doi.org/10.1016/j.cirp.2010.03.042
  7. Hanafi, I., Khamlichi, A., Cabrera, F. M., Almansa, E., and Jabbouri, A., "Optimization of Cutting Conditions for Sustainable Machining of PEEK-CF30 using TiN Tools," Journal of Cleaner Production, Vol. 33, pp. 1-9, 2012. https://doi.org/10.1016/j.jclepro.2012.05.005
  8. Simpson, T. W., Mauery, T. M., Korte, J. J., and Mistree, F., "Kriging Models for Global Approximation in Simulation-Based Multidisciplinary Design Optimization," AIAA Journal, Vol. 39, No. 12, pp. 2233-2241, 2001. https://doi.org/10.2514/2.1234
  9. Sacks, J., Welch, W. J., Mitchell, T. J., and Wynn, H. P., "Design and Analysis of Computer Experiments," Statistical Science, Vol. 4, No. 4, pp. 409-423, 1989. https://doi.org/10.1214/ss/1177012413
  10. Koehler, J. and Owen, A., "Computer Experiments," Handbook of Statistics, Vol. 13, pp. 261-308, 1996.
  11. Li, M., Li, G., and Azarm, S., "A Kriging Metamodel Assisted Multi-Objective Genetic Algorithm for Design Optimization," Journal of Mechanical Design, Vol. 130, No. 3, Paper No. 031401, 2008.
  12. Cho, T.-M., Ju, B.-H., Jung, D.-H., and Lee, B.-C., "Reliability Estimation using Two-Staged Kriging Metamodel and Genetic Algorithm," Transactions of the Korean Society of Mechanical Engineers A, Vol. 30, No. 9, pp. 1116-1123, 2006. https://doi.org/10.3795/KSME-A.2006.30.9.1116
  13. Mitchell, T. J. and Morris, M. D., "The Spatial Correlation Function Approach to Response Surface Estimation," Proc. of the 24th Conference on Winter Simulation, pp. 565-571, 1992.
  14. Cox, D, D., Park, J, J., and Singer, C, E., "A Statistical Method for Turning a Computer Code to a Data Base," Computational Statistics & Data Analysis, Vol. 37, No. 1, pp.77-92, 2001. https://doi.org/10.1016/S0167-9473(00)00057-8
  15. Lee, T., Lee, C., and Lee, K., "Shape Optimization of a CRT based on Response Surface and Kriging Metamodels," Transactions of the Korean Society of Mechanical Engineers A, Vol. 27, No. 3, pp. 381-386, 2003. https://doi.org/10.3795/KSME-A.2003.27.3.381
  16. Lee, T. H. and Jung, J. J., "Generalized Kriging Model for Interpolation and Regression," Transactions of the Korean Society of Mechanical Engineers A, Vol. 29, No. 2, pp. 277-283, 2005. https://doi.org/10.3795/KSME-A.2005.29.2.277