DOI QR코드

DOI QR Code

Conversion Process of Amorphous Si-Al-C-O Fiber into Nearly Stoichiometric SiC Polycrystalline Fiber

  • Received : 2016.09.01
  • Accepted : 2016.10.18
  • Published : 2016.11.30

Abstract

Tyranno SA (SiC-polycrystalline fiber, Ube Industries Ltd.) shows excellent heat-resistance up to $2000^{\circ}C$ with relatively high mechanical strength. This fiber is produced by the conversion process from a raw material (amorphous Si-Al-C-O fiber) into SiC-polycrystalline fiber at very high temperatures over $1500^{\circ}C$ in argon. In this conversion process, the degradation reaction of the amorphous Si-Al-C-O fiber accompanied by a release of CO gas for obtaining a stoichiometric composition and the subsequent sintering of the degraded fiber proceed. Furthermore, vaporization of gaseous SiO, phase transformation and active diffusion of the components of the Si-Al-C-O fiber competitively occur. Of these changes, vaporization of the gaseous SiO during the conversion process results in an abnormal SiC-grain growth and also leads to the non-stoichiometric composition. However, using a modified Si-Al-C-O fiber with an oxygen-rich surface, vaporization of the gaseous SiO was effectively prevented, and then consequently a nearly stoichiometric SiC composition could be obtained.

Keywords

References

  1. T. Ishikawa and H. Oda, "Defect Control of SiC Polycrystalline Fiber Synthesized from Poly-Aluminocarbosilane," J. Eur. Ceram. Soc., 36 3657-62 (2016). https://doi.org/10.1016/j.jeurceramsoc.2016.02.022
  2. M. Wilson and E. Opila, "A Review of SiC Fiber Oxidation with a New Study of Hi-Nicalon SiC Fiber Oxidation," Adv. Eng. Mater., 18 [10] 1698-709 (2016). https://doi.org/10.1002/adem.201600166
  3. O. Flores, R. K. Bordia, D. Nestler, W. Krenkel, and G. Motz, "Ceramic Fibers Based on SiC and SiCN Systems: Current Research, Development, and Commercial Status," Adv. Eng. Mater, 16 [6] 621-36 (2014). https://doi.org/10.1002/adem.201400069
  4. P. Colombo, G. Mera, R. Riedel, and G. D. Soraru, "Polymer-Derived Ceramics: 40 Years of Research and Innovation in Advanced Ceramics," Ceram. Sci. Technol., 4 245-320 (2013).
  5. J. J. Sha, T. Nozawa, J. S. Park, Y. Katoh, and A. Kohyama, "Effect of Heat Treatment on the Tensile Strength and Creep Resistance of Advanced SiC Fibers," J. Nucl. Mater., 329 592-96 (2004).
  6. K. Itatani, K. Hattori, D. Harima, M. Aizawa, and I. Okada, "Mechanical and Thermal Properties of Silicon-Carbide Composites Fabricated with Short Tyranno Si-Zr-C-O Fiber," J. Mater. Sci., 36 3679-86 (2001). https://doi.org/10.1023/A:1017909430037
  7. N. R. de Esparza, N. Cocera, L. Vazquez, J. Alkorta, I. Ocana, and J. M. Sanchez, "Characterization of CVD Bonded Tyranno Fibers Oxidized at High Temperaturs," J. Am. Ceram. Soc., 97 [12] 3958-66 (2014). https://doi.org/10.1111/jace.13212
  8. S. Yajima, M. Omori, J. Hayashi, K. Okamura, T. Matsuzawa, and C. Liaw, "Symple Synthesis of the Continuous SiC Fiber with High Tensile Strength," Chem. Lett., 1976 [6] 551-54 (1976).
  9. T. Ishikawa, Y. Kohtoku, K. Kumagawa, T. Yamamura, and T. Nagasawa, "High-Strength Alkali-Resistant Sintered SiC Fibre Stable to 2200$^{\circ}C$," Nature, 391 773-75 (1998). https://doi.org/10.1038/35820
  10. M. Takeda, A. Urano, J. Sakamoto, and Y. Imai, "Microstructure and Oxidative Degradation Behavior of Silicon Carbide Fiber Hi-Nicalon Type S," J. Nucl. Mater., 258 1594-99 (1998).
  11. T. Ishikawa, "Advances in Inorganic Fibers," Adv. Polym. Sci., 178 109-44 (2005). https://doi.org/10.1007/b104208
  12. C. Sauder and J. Lamon, "Tensile Creep Behavior of SiC-Based Fibers with a Low Oxygen Content," J. Am. Ceram. Soc., 90 [4] 1146-56 (2007). https://doi.org/10.1111/j.1551-2916.2007.01535.x
  13. J. J. Sha, J. S. Park, T. Hinoki, and A. Kohyama,"Tensile Behavior and Microstructural Characterization of SiC Fibers under Loading," Mater. Sci. Eng. A, 456 72-7 (2007). https://doi.org/10.1016/j.msea.2006.12.021

Cited by

  1. Low Pressure Joining of SiCf/SiC Composites Using Ti3AlC2 or Ti3SiC2 MAX Phase Tape vol.54, pp.4, 2017, https://doi.org/10.4191/kcers.2017.54.4.08
  2. Mechanical Properties of Cf/SiC Composite Using a Combined Process of Chemical Vapor Infiltration and Precursor Infiltration Pyrolysis vol.55, pp.4, 2016, https://doi.org/10.4191/kcers.2018.55.4.11
  3. High-Performance SiC-Polycrystalline Fiber with Smooth Surface vol.1, pp.1, 2018, https://doi.org/10.3390/ceramics1010015
  4. Heat-Generating Behavior of SiC Fiber Mat Composites Embedded with Ceramic Powder for Heat Conservation vol.56, pp.6, 2016, https://doi.org/10.4191/kcers.2019.56.6.08
  5. A review on the joining of SiC for high-temperature applications vol.57, pp.3, 2016, https://doi.org/10.1007/s43207-020-00021-4
  6. Development of precursor ceramics using organic silicon polymer vol.17, pp.5, 2016, https://doi.org/10.1111/ijac.13572