DOI QR코드

DOI QR Code

A Study on Fault Diagnosis Algorithm for Rotary Machine using Data Mining Method and Empirical Mode Decomposition

데이터 마이닝 기법 및 경험적 모드 분해법을 이용한 회전체 이상 진단 알고리즘 개발에 관한 연구

  • 윤상환 (창원대학교 컨소시엄사업단) ;
  • 박병희 (창원대학교 기계설계공학과) ;
  • 이창우 (창원대학교 기계설계공학과)
  • Received : 2016.04.08
  • Accepted : 2016.05.31
  • Published : 2016.08.31

Abstract

Rotary machine is major equipment in industry. The rotary machine is applied for a machine tool, ship, vehicle, power plant, and so on. But a spindle fault increase product's expense and decrease quality of a workpiece in machine tool. A turbine in power plant is directly connected to human safety. National crisis could be happened by stopping of rotary machine in nuclear plant. Therefore, it is very important to know rotary machine condition in industry field. This study mentioned fault diagnosis algorithm with statistical parameter and empirical mode decomposition. Vibration locations can be found by analyze kurtosis of data from triaxial axis. Support vector of data determine threshold using hyperplane with fault location. Empirical mode decomposition is used to find fault caused by intrinsic mode. This paper suggested algorithm to find direction and causes from generated fault.

Keywords

References

  1. Lee, K. J., Lee, T. M., and Yang, M. Y., "Tool wear monitoring system for CNC end milling using a hybrid approach to cutting force regulation." The International Journal of Advanced Manufacturing Technology, Vol. 32, No. 1-2, pp. 8-17, 2007. https://doi.org/10.1007/s00170-005-0350-0
  2. Choi, H. J., Park, C. W., Bae, J. S., Ahn, J. H., and Choi, S. D., "Design of High Speed Spindles Active Monitoring and Control Algorithm" The Korean Society of Manufacturing Process Engineers, Vol. 10, No. 5, pp. 13-19, 2011.
  3. Rai, A. and Upadhyay, S. H., "A review on signal processing techniques utilized in the fault diagnosis of rolling element bearings," Tribology International, Vol. 96, pp. 289-306, 2016. https://doi.org/10.1016/j.triboint.2015.12.037
  4. Chine, W., Mellit, A., Lughi, V., Malek, A., Sulligoi, G., and Pavan, A. M., "A novel fault diagnosis technique for photovoltaic systems based on artificial neural networks," Renewable Energy, Vol. 90, pp. 501-512, 2016. https://doi.org/10.1016/j.renene.2016.01.036
  5. Feng, Z., Qin, S., and Liang, M., "Time-frequency analysis based on Vold-Kalman filter and Higher order energy separation for fault diagnosis of wind turbine planetary gearbox under nonstationary condition," Renewable Energy, Vol. 85, pp. 45-56, 2016. https://doi.org/10.1016/j.renene.2015.06.041
  6. Dolenc, B., Boskoski, P., and Juricic, D, "Distributed bearing fault diagnosis based on vibration analysis" Mechanical Systems and Signal Processing, Vol. 66, pp. 521-532, 2016.
  7. Dolenc, B. Boskoski, P, Pfajfar.J, and Juricic, D, "Vibration Bsed Diagnosis of Distributed Bearing Faults" Vibration Engineering and Technology of Machiner,. Vol. 23, pp. 651-661, 2016.
  8. Yu, D., Cheng, J., and Yang, Y., "Application of EMD method and Hilbert spectrum to the fault diagnosis of roller bearings," Mechanical Systems and Signal Processing, Vol. 19, No. 2, pp. 259-270, 2005. https://doi.org/10.1016/S0888-3270(03)00099-2
  9. Park, M. S., Kim, D., and Oh, H. S., "Empirical mode decomposition using the second derivative" Korea Journal of Applied Statistics, Vol.26, No.2, pp. 335-347, 2013. https://doi.org/10.5351/KJAS.2013.26.2.335
  10. Kim, N. H., Lee, E. S., Lee, D. W., and Kim, N. K., "A Study on the Monitoring of the Micro Grooving using the AE Technology" JThe International Journal of Advanced Manufacturing Technology, Vol. 25, No. 7-8, pp. 663-667, 2005. https://doi.org/10.1007/s00170-003-1916-3
  11. Gu, D. S., Lee, J. H., Yang, B. S., and Choi, B. K., "Application of Envelop Analysis and Wavelet Transform for Detection of Gear Failure," Transactions of the Korean Society of Mechanical Engineers A, Vol. 32, No. 11, pp. 905-910, 2008. https://doi.org/10.3795/KSME-A.2008.32.11.905
  12. Huang, N. E., Shen, Z., Long, S. R., Wu, M. C., Shih, H. H., Zheng, Q., Yen, N. C., Tung, C. C., and Liu, H. H., "The empirical mode decomposition and the Hilbert spectrum for nonlinear and Non-stationary time series analysis" Proceedings of the Royal Society of London A: Mathematical, Physical and Engineering Sciences, Vol. 454, pp. 903-995, 1998. https://doi.org/10.1098/rspa.1998.0193
  13. Li, C. P., Kim, M. Y., Park, J. K., & Ko, T. J., "A study on the development of rotary ultrasonic machining spindle" Journal of The Korean Society of Manufacturing Process Engineers, Vol. 14, No. 4, pp. 160-166, 2015. https://doi.org/10.14775/ksmpe.2015.14.4.160
  14. Kim, J. S., Kim, B. H., Lee, C. S., Kim, Y. J., and Park, Y. H.,"Study on The Status of Welded Parts According to The Types of Shielding Gas in TIG welding" Journal of The Korean Society of Manufacturing Process Engineers, Vol. 14, pp. 38-43, 2015. https://doi.org/10.14775/ksmpe.2015.14.2.038

Cited by

  1. A Development on the Fault Prognosis of Bearing with Empirical Mode Decomposition and Artificial Neural Network vol.33, pp.12, 2016, https://doi.org/10.7736/KSPE.2016.33.12.985
  2. Performance Assessment of a Boiler Combustion Process Control System Based on a Data-Driven Approach vol.6, pp.10, 2018, https://doi.org/10.3390/pr6100200
  3. 초정밀 대형 머시닝센터의 바닥 지반 설계에 관한 연구 vol.35, pp.6, 2016, https://doi.org/10.7736/kspe.2018.35.6.585
  4. PCA-SVM 기반의 SMPS 고장예지에 관한 연구 vol.19, pp.9, 2016, https://doi.org/10.14775/ksmpe.2020.19.09.047