DOI QR코드

DOI QR Code

Design of Spinning and Subsequent Drawing Parameters to Improve the Mechanical Properties of PVA Fibers

  • Chae, Dong Wook (Department of Textile Engineering, Kyungpook National University) ;
  • Kim, Seung Gyoo (Department of Fiber System Engineering, Dankook University) ;
  • Kim, Byoung Chul (Department of Organic and Nano Engineering, Hanyang University)
  • Received : 2016.07.19
  • Accepted : 2016.08.16
  • Published : 2016.09.27

Abstract

In this study, efforts were made to enhance the mechanical properties of the poly(vinyl alcohol) (PVA) fibers of medium molecular weight(number-average degree of polymerization=1735) varying the ratio in $DMSO/H_2O$ mixed solvent and spinning/drawing conditions. The gel fibers prepared from pure DMSO were opaquely frozen in the coagulating bath of $-20^{\circ}C$. However, transparent gel fibers were formed without freezing for the mixture to contain water less than 80wt%. As the amount of water in the mixture increased the residual solvent in the coagulated gel fibers decreased ranging from 85 to 42wt%. The complex viscosity increased with increasing PVA concentration in 80/20 $DMSO/H_2O$ exhibiting remarkable shear thinning at 18wt%. In the Cole-Cole plot, the 18wt% PVA solutions gave a deviated curve from 12 and 15wt% ones. Thus the optimum PVA concentration for the spinning processing of medium MW PVA solutions in 80/20 $DMSO/H_2O$ was determined to 18wt% with rheological concept. Low degree of drawing during hot drawing process in the dry state was available for high bath draft in the coagulation bath. The most improved mechanical properties were observed by applying the highest possible draw ratio attained by reducing bath draft over multi-step drawing process. In the given bath draft, linear relationship was observed between both tensile strength and modulus and draw ratio showing the inflection points at the draw ratio of 19.5 and 18.0 for tensile strength and modulus, respectively.

Keywords

References

  1. P. Smith and P. J. Lemstra, Ultrahigh-Strength Polyethylene Filaments by Solution Spinning/Drawing, Influence of Solvent on the Drawability, Die Makromolekulare Chemie, 180(12), 2983(1979). https://doi.org/10.1002/macp.1979.021801220
  2. P. Smith and P. J. Lemstra, Tensile Strength of Highly Oriented Polyethylene, J. of Polymer Science Part B: Polymer Physics, 19(6), 1007(1981). https://doi.org/10.1002/pol.1981.180190610
  3. K. Tashiro, M. Kobayashi, and H. Tadokoro, Calculation of Three-Dimensional Elastic Constants of Polymer Crystals 2, Application to Orthorhombic Polyethylene and Poly(Vinyl Alcohol), Macromolecules, 11(5), 914(1978). https://doi.org/10.1021/ma60065a014
  4. I. Sakurada, T. Ito, and K. Nakamae, Elastic Moduli of the Crystal Lattices of Polymers, J. of Polymer Science Part C: Polymer Symposia, 15(1), 75(1967). https://doi.org/10.1002/polc.5070150107
  5. T. Tanigami, K. Murase, K. Yamaura, and S. Matsuzawa, Ageing of Poly(Vinyl Alcohol) Gels Prepared from Dimethylsulfoxide/Water Solutions, Polymer, 35(12), 2573(1994). https://doi.org/10.1016/0032-3861(94)90381-6
  6. E. Otsuka and A. Suzuki, A SimpleMethod to Obtain a Swollen PVA Gel Crosslinked by Hydrogen Bonds, J. of Applied Polymer Science, 114(15), 10(2009). https://doi.org/10.1002/app.30546
  7. M. Bercea, S. Morariu, and D. Rusu, In Situ Gelation of Aqueous Solutions of Entangled Poly(Vinyl Alcohol), SoftMatter, 9(4), 1244(2013).
  8. M. I. Baker, S. P. Walsh, Z. Shwartz, and B. D. Boyan, A Review of Polyvinyl Alcohol and Its Uses in Cartilage and Orthopedic Applications, J. of Biomedical Materials Research Part B: Applied Biomaterials, 100(5), 1451(2012).
  9. E. A. Kamoun, X. Chen, M. S. M. Eldin, and E. S. Kenawy, Crosslinked Poly(Vinyl Alcohol) Hydrogels for Wound Dressing Applications: A Review of Remarkably Blended Polymers, Arabian J. of Chemistry, 8(1), 1(2015). https://doi.org/10.1016/j.arabjc.2014.07.005
  10. S. B. Yang, W. S. Choi, J. M. Hyun, J. C. Shin, J. H. Choi, and J. H. Yeum, Electrospinning Fabrication of Poly(vinyl alcohol)/Pullulan/$TiO_2$ Nanofibers, Textile Coloration and Finishing, 26(3), 195(2014). https://doi.org/10.5764/TCF.2014.26.3.195
  11. K. Yamaura, S. Ideguchi, and T. Tanigami, Gelation of Poly(Vinyl Alcohol)/Water /Dimethylformamide Solutions and Properties of Dried Films, J. of Applied Polymer Science, 70(9), 1661(1998). https://doi.org/10.1002/(SICI)1097-4628(19981128)70:9<1661::AID-APP3>3.0.CO;2-T
  12. M. Watase and K. Nishinari, Differential Scanning Calorimetry and Stress Relaxation of Partially Saponificated Poly(vinyl alcohol)-Dimethyl Sulfoxide-Water System, Polymer J., 21(8), 597(1989). https://doi.org/10.1295/polymj.21.597
  13. P. D. Hong, C. M. Chou, and W. T. Chuang, Effects of Mixed Solvent on Gelation of Poly(Vinyl Alcohol) Solutions, J. of Applied Polymer Science, 79(6), 1113(2001). https://doi.org/10.1002/1097-4628(20010207)79:6<1113::AID-APP150>3.0.CO;2-N
  14. W. I. Cha, S. H. Hyon, D. Graiver, and Y. Ikada, Sticky Poly(Vinyl Alcohol) Hydrogels, J. of Applied Polymer Science, 47(2), 339(1993). https://doi.org/10.1002/app.1993.070470213
  15. S. Kudo, E. Otsuka, and A. Suzuki, Swelling Behavior of Chemically Crosslinked PVA Gels in Mixed Solvents, J. of Polymer Science Part B: Polymer Physics, 48(18), 1978(2010). https://doi.org/10.1002/polb.22076
  16. R. Schellekens and C. Bastiaansen, The Drawing Behavior of Polyvinylalcohol Fibers, J. of Applied Polymer Science, 43(12), 2311(1991). https://doi.org/10.1002/app.1991.070431221
  17. W. I. Cha, S. H. Hyon, and Y. Ikada, Gel Spinning of Poly(Vinyl Alcohol) from Dimethyl Sulfoxide/Water Mixture, J. of Polymer Science Part B: Polymer Physics, 32(2), 297(1994). https://doi.org/10.1002/polb.1994.090320211
  18. M. Suzuki, T. Tanigami, S. Matsuzawa, and K. Yamaura, Influence of Molecular Weight and Syndiotacticity on the Structure of High-performance Poly(vinyl alcohol) Fibers Prepared by Gel Spinning, J. of Applied Polymer Science, 86(8), 1970(2002). https://doi.org/10.1002/app.11118
  19. H. Fujiwara, M. Shibayama, J. H. Chen, and S. Nomura, Preparation ofHigh-Strength Poly(VinylAlcohol) Fibers by Crosslinking Wet Spinning, J. of Applied Polymer Science, 37(5), 1403(1989). https://doi.org/10.1002/app.1989.070370522
  20. T. Kunugi, T. Kawasumi, and T. Ito, Preparation of Ultra-High Modulus Polyvinyl Alcohol Fibers by the Zone-Drawing Method, J. of Applied Polymer Science, 40(11-12), 2101(1990). https://doi.org/10.1002/app.1990.070401123
  21. K. S. Hwang, C. A. Lin, and C. H. Lin, Preparation of High-Strength and High-Modulus Poly(Vinyl Alcohol) Fibers by Crosslinking Wet Spinning/Multistep Drawing Method, J. of Applied Polymer Science, 52(9), 1181(1994). https://doi.org/10.1002/app.1994.070520902
  22. W. Wu and W. B. Black, High-Strength Polyethylene, Polymer Engineering and Science, 19(16), 1163(1979). https://doi.org/10.1002/pen.760191606
  23. L. Huang and S. Wang, Effects of Heat Treatment on Tensile Properties ofHigh-Strength Poly(VinylAlcohol) Fibers, J. of Applied Polymer Science, 78(2), 237(2000). https://doi.org/10.1002/1097-4628(20001010)78:2<237::AID-APP10>3.0.CO;2-R
  24. P. D. Garrett and D. T. Grubb, Effect of Drawing on the ${\alpha}$ Relaxation of Poly(VinylAlcohol), J. of Polymer Science Part B: Polymer Physics, 26(12), 2509(1988). https://doi.org/10.1002/polb.1988.090261209
  25. H. Aoki, J. L. White, and J. F. Fellers, A Rheological and Optical Properties Investigation of Aliphatic(Nylon 66, $P{\gamma}BLG$) andAromatic(Kelvar, Nomex) Polyamide Solutions, J. of Applied Polymer Science, 23(8), 2293(1979). https://doi.org/10.1002/app.1979.070230808
  26. J. Bae, S. Lee, B. C. Kim, H. H. Cho, and D. W. Chae, Polyester-Based Thermoplastic Elastomer/MWNT Composites: Rheological, Thermal, and Electrical Properties, Fibers and Polymers, 14(5), 729(2013). https://doi.org/10.1007/s12221-013-0729-8
  27. H. S. Kim, J. Y. Hwang, S. H. Lim, J. N. Lim, and Y. A. Son, Preparation, Physical Characteristics and Antibacterial Finishing of PCM/Nylon Fibers having Sheath/Core Structure, Textile Coloration and Finishing, 26(4), 311(2014). https://doi.org/10.5764/TCF.2014.26.4.311