DOI QR코드

DOI QR Code

Development of a Coating Machine for Making Automotive Seat Covers

  • Received : 2016.08.30
  • Accepted : 2017.02.16
  • Published : 2017.05.01

Abstract

Automotive seat covers with olefin film imported from foreign companies exhibit some problems such as low peeling strength and high burning rate. The traditional manufacturing process requires gas flame or direct heating for the laminating step. This paper introduces an alternative solution that replaces the olefin film and flame lamination method in making automotive seat covers or interior fabrics. We adopt a new manufacturing concept that applies a water-based resin coating to develop a coating system. The coating machine was successfully developed and tested. Results are intended to contribute to improving the quality and productivity of automotive seat cover production.

Keywords

References

  1. K. Singha, "A Review on Coating & Lamination in Textiles: Processes and Applications," American Journal of Polymer Science, Vol.2, No.3, pp.39-49, 2012. https://doi.org/10.5923/j.ajps.20120203.04
  2. C. L. Myung, H. Kwak and S. Park, "Development on Enhanced Leaked Fuel Recirculation Device of LPLi Engine to Satisfy SULEV Standard," Int. J. Automotive Technology, Vol.7, No.4, pp.407-413, 2006.
  3. W. J. Oh, O. Kim, Y. Chun, M. H. Lim and J. Y. Woo, "Physical Properties of Waterborne Paint for Composite PP in Instrument Panel," KSAE Fall Conference Proceedings, pp.1921-1925, 2005.
  4. W. D. Schindler and P. J. Hauser, Chemical Finishing of Textiles, Woodhead Publishing, Cambridge, 2004.
  5. E. Shim, Coating and Laminating Processes and Techniques for Textiles, In Smart Textile Coatings and Laminates, CRC Press, Cambridge, pp.10-41, 2010.
  6. H. Benkreira, R. Patel, M. F. Edwards and W. L. Wilkinson, "Classification and Analyses of Coating Flows," Journal of Non-Newtonian Fluid Mechanics, Vol.54, pp.437-447, 1994. https://doi.org/10.1016/0377-0257(94)80035-9
  7. N. Kapur, "A Parametric Study of Direct Gravure Coating," Chemical Engineering Science, Vol.58, No.13, pp.2875-2882, 2003. https://doi.org/10.1016/S0009-2509(03)00136-2
  8. H. Benkreira and R. Patel, "Direct Gravure Roll Coating," Chemical Engineering Science, Vol.48, No.12, pp.2329-2335, 1993. https://doi.org/10.1016/0009-2509(93)80248-O
  9. J. H. Noh, T. M. Lee, S. H. Park, J. D. Jo and D. S. Kim, "Design and Development of Gravure Offset Printing System," Journal of the Korean Society for Precision Engineering, Vol.27, No.9, pp.16-19, 2010.
  10. R. W. Hewson, N. Kapur and P. H. Gaskell, "A Theoretical and Experimental Investigation of Tri-helical Gravure Roll Coating," Chemical Engineering Science, Vol.61, No.16, pp.5487-5499, 2006. https://doi.org/10.1016/j.ces.2006.04.021