DOI QR코드

DOI QR Code

Evaluation of Thermal Durability of Thermal Barrier Coating and Change in Mechanical Behavior

  • Lee, Dong Heon (School of Mechanical Systems Engineering, Kookmin University) ;
  • Kang, Nam Kyu (School of Mechanical Systems Engineering, Kookmin University) ;
  • Lee, Kee Sung (School of Mechanical Systems Engineering, Kookmin University) ;
  • Moon, Heung Soo (Research and Development Center, Sewon Hardfacing Co. Ltd.) ;
  • Kim, Hyung Tae (Engineering Ceramics Center, Korea Institute of Ceramic Engineering and Technology) ;
  • Kim, Chul (School of Mechanical Systems Engineering, Kookmin University)
  • Received : 2017.05.19
  • Accepted : 2017.06.23
  • Published : 2017.07.31

Abstract

This study investigates changes in the mechanical behavior, such as changes in indentation load-displacement curve, wear resistance and contact fatigue resistance of thermal barrier coatings (TBCs) by thermal cycling test and thermal shock test. Relatively dense and porous TBCs on nickel-based bondcoat/superalloy are prepared; the highest temperature applied during thermal durability test is $1350^{\circ}C$. The results indicate that the porous TBCs have relatively longer lifetime during thermal cycling and thermal shock tests, while denser TBCs have relatively higher wear and contact fatigue resistance. The mechanical behavior is influenced by sintering of the TBCs by exposure to high temperature during tests.

Keywords

References

  1. V. Kumar and B. Kandasubramanian, "Processing and Design Methodologies for Advanced and Novel Thermal Barrier Coatings for Engineering Applications," Particuology, 27 1-28 (2016). https://doi.org/10.1016/j.partic.2016.01.007
  2. Y. S. Heo, D. H. Lee, Y.-G. Jung, and K. S. Lee, "Indentations on Air Plasma Sprayed Thermal Barrier Coatings Prepared by Different Starting Granules," J. Nanomater., 16 [1] 340 (2015).
  3. N. P. Padture, M. Gell, and E. H. Jordan, "Thermal Barrier Coatings for Gas-Turbine Engine Applications," Science, 296 [5566] 280-84 (2002). https://doi.org/10.1126/science.1068609
  4. M. P. Schmitt, A. K. Rai, R. Bhattacharya, D. Zhu, and D. E. Wolfe, "Multilayer Thermal Barrier Coating (TBC) Architectures Utilizing Rare Earth Doped YSZ and Rare Earth Pyrochlore," Surf. Coat. Technol., 251 56-63 (2014). https://doi.org/10.1016/j.surfcoat.2014.03.049
  5. A. G. Evans, D. R. Mumm, J. W. Hutchinson, G. H. Meier, and F. S. Pettit, "Mechanism Controlling the Durability of Thermal Barrier Coatings," Prog. Mater. Sci., 46 [5] 505-53 (2001). https://doi.org/10.1016/S0079-6425(00)00020-7
  6. A. G. Evans and J. W. Hutchinson, "The Mechanics of Coating Delamination in Thermal Gradients," Surf. Coat. Technol., 201 7905-16 (2007). https://doi.org/10.1016/j.surfcoat.2007.03.029
  7. W. R. Chena, X. Wua, B. R. Marpleb, D. R. Nagyc, and P. C. Patnaika, "TGO Growth Behavior in TBCs with APS and HVOF Bond Coats," Surf. Coat. Technol., 202 2677-83 (2008). https://doi.org/10.1016/j.surfcoat.2007.09.042
  8. X. Chen, R. Wang, N. Yao, A. G. Evans, J. W. Hutchinson, and R. W. Bruce, "Foreign Object Damage in a Thermal Barrier System: Mechanism and Simulations," Mater. Sci. Eng. A, 352 [1] 221-31 (2003). https://doi.org/10.1016/S0921-5093(02)00905-X
  9. C. Kim, Y. S. Heo, T. W. Kim, and K. S. Lee, "Fabrication and Characterization of Zirconia Thermal Barrier Coatings by Spray Drying and Atmospheric Plasma Spraying," J. Korean Ceram. Soc., 50 [5] 326-32 (2013). https://doi.org/10.4191/kcers.2013.50.5.326
  10. B. R. Lawn, "Indentation of Ceramics with Spehres : A Century after Hertz," J. Am. Ceram. Soc., 81 [8] 1977-94 (1998). https://doi.org/10.1111/j.1151-2916.1998.tb02580.x
  11. D. H. Lee and K. S. Lee, "Mechanical Behavior of Layered YSZ Thermal Barrier Coatings using Indentation Test," J. Korean Ceram. Soc., 48 [5] 396-403 (2011). https://doi.org/10.4191/kcers.2011.48.5.396
  12. G. Bertrand, P. Bertrand, P. Roy, C. Rio, and R. Mevrel, "Low Conductivity Plasma Sparyed Thermal Barrier Coatings using Hollow PSZ Spheres : Correlation between Thermophysical Properties and Microstructure," Surf. Coat. Technol., 202 1994-2001 (2008). https://doi.org/10.1016/j.surfcoat.2007.08.042
  13. I. O. Golosnoy, A. Cipitria, and T. W. Clyne, "Heat Transfer through Plasma-Sprayed Thermal Barrier Coatings in Gas Turbines : a Review of Recent Work," J. Therm. Spray Technol., 18 [5-6] 809-21 (2009). https://doi.org/10.1007/s11666-009-9337-y
  14. J. L. Smialek, "Compiled Furnace Cyclic Lives of EB-PVD Thermal Barrier Coatings," Surf. Coat. Technol., 276 31-8 (2015). https://doi.org/10.1016/j.surfcoat.2015.06.018
  15. L. Lelait, S. Algerian, and R. Mevrel, "Alumina Scale Growth at Zirconia-MCrAlY Interface : A Microstructural Study," J. Mater. Sci., 27 5-12 (1992). https://doi.org/10.1007/BF02403637
  16. B. R. Lawn, S. K. Lee, I. M. Peterson, and S. Wuttiphan, "Model of Strength Degradation from Hertzian Contact Damage in Tough Ceramcs," J. Am. Ceram. Soc., 81 [6] 1509-20 (1998). https://doi.org/10.1111/j.1151-2916.1998.tb02510.x

Cited by

  1. Thermal Shock Resistance of Bilayered YSZ Thermal Barrier Coating vol.55, pp.5, 2018, https://doi.org/10.4191/kcers.2018.55.5.04
  2. Growth Behavior of Thermally Grown Oxide Layer with Bond Coat Species in Thermal Barrier Coatings vol.55, pp.4, 2017, https://doi.org/10.4191/kcers.2018.55.4.05
  3. Crack Healing in Mullite-Based EBC during Thermal Shock Cycle vol.9, pp.9, 2017, https://doi.org/10.3390/coatings9090585
  4. Crack healing in the SiC-SiC ceramic matrix composites fabricated with different process vol.58, pp.1, 2017, https://doi.org/10.1007/s43207-020-00074-5